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Metal Processing

Metal Processing

Heavy Duty Floor Jib Crane for Steel Sectors 10 Ton, 15 Ton, 16 Ton

Heavy-duty floor jib crane for steel sectors, available in 10, 15, and 16-ton capacities, ensures robust, efficient material handling.

Heavy-duty floor-mounted jib cranes are a crucial part of material handling in steel sectors. These robust cranes are designed to handle the demanding environments and heavy loads typical in steel production and processing facilities. They enhance productivity by providing efficient lifting solutions for heavy steel components, ensuring safety, and reducing manual labor.

Heavy-Duty Jib Crane 10 ton for sale

Heavy-Duty Jib Crane Parameters:

  • Lifting Capacity: 0.5t-20t
  • Valid Radius: 3-15m
  • Lifting Height: 3-8m
  • SlewingAngle: 0-360°
  • Lifting Speed: 0.33-8m/min
  • Traveling Speed: 10/min
  • Slewing Speed: 0.4-1r/min
  • Work Duty: A3, A4

Key Features and Specifications

  • Lifting Capacity: The heavy-duty jib crane offers a wide range of lifting capacities from 0.5 tons to 20 tons. This versatility makes it suitable for various tasks, from handling smaller steel parts to moving large and heavy steel beams or plates.
  • Valid Radius: With a valid radius ranging from 3 meters to 15 meters, these cranes can cover a substantial area, allowing operators to access different parts of the worksite with ease. This flexibility is particularly useful in large steel plants where material needs to be transported over significant distances.
  • Lifting Height: The lifting height of 3 to 8 meters allows the crane to handle tasks at different levels, accommodating the vertical space requirements in steel processing areas. This feature is essential when working with tall stacks of steel products or when loading/unloading materials onto high platforms.
  • Slewing Angle: The crane’s 0-360° slewing angle provides complete rotational freedom, enabling the operator to position the load precisely where needed. This full-circle coverage is crucial for operations that require frequent repositioning of heavy loads.
  • Lifting Speed: The lifting speed ranges from 0.33 to 8 meters per minute, offering both precision and speed depending on the task. Slow lifting speeds are beneficial for delicate operations, while faster speeds improve efficiency in routine material handling tasks.
  • Traveling Speed: With a traveling speed of 10 meters per minute, the crane can move quickly across the workspace, reducing downtime between operations and improving overall productivity.
  • Slewing Speed: The slewing speed, adjustable between 0.4 and 1 rotation per minute, ensures smooth and controlled movements, minimizing the risk of accidents or damage to the steel materials being handled.
  • Work Duty: Designed with a work duty classification of A3 to A4, these cranes are built for moderate to heavy use, ensuring they can withstand the rigors of continuous operation in steel sector environments.

Hot Sale Steel Mill Jib Cranes

In the demanding environment of steel mills, robust and reliable material handling solutions are essential. The hot sale floor-mounted jib cranes, with capacities of 10 tons and 20 tons, are specifically designed to meet the rigorous requirements of steel mill operations. These cranes are built to withstand the harsh conditions of steel production, ensuring safe and efficient handling of heavy steel components.

10 ton jib crane for your reference, cusotm floor jib crane for sale 
10 ton jib crane for your reference, cusotm floor jib crane for sale 
 

Floor Jib Crane 10 Ton

  • Capacity and Strength: The 10-ton floor jib crane is ideal for handling moderate to heavy steel loads. Its robust construction ensures stability and safety when lifting steel plates, coils, and beams, making it a reliable choice for daily operations in steel mills.
  • Versatile Application: This crane is perfect for tasks such as loading and unloading steel materials, moving them between different processing stages, and assisting in the maintenance of steel mill equipment. Its versatility makes it a valuable addition to any steel mill.
  • Space Efficiency: Despite its strength, the 10-ton floor jib crane is designed to occupy minimal floor space, allowing it to be installed in areas where space is at a premium. Its compact design ensures that it doesn’t interfere with other operations within the mill.
  • Precise Control: Equipped with advanced control systems, the 10-ton crane offers precise maneuverability, allowing operators to position loads with high accuracy. This precision is crucial when handling large or delicate steel components.

20 ton jib crane for sale

Floor Jib Crane 20 Ton

  • Heavy-Duty Performance: The 20-ton floor jib crane is engineered for the heaviest lifting tasks in steel mills. Its high capacity makes it suitable for moving massive steel slabs, large coils, and other heavy steel products that require robust handling solutions.
  • Extended Reach and Coverage: With a longer valid radius and higher lifting height, the 20-ton crane can cover a broader area within the mill. This extended reach is essential for operations that require moving heavy loads across significant distances or to elevated positions.
  • Durability and Reliability: Built to last, the 20-ton floor jib crane is designed to withstand continuous use in the tough conditions of a steel mill. Its components are made from high-strength materials, ensuring long-term durability and reducing the need for frequent maintenance.
  • Safety Features: Safety is a top priority in steel mills, and the 20-ton jib crane is equipped with multiple safety features, including overload protection, emergency stop functions, and smooth slewing mechanisms. These features help prevent accidents and ensure the well-being of operators and other workers.

Key Features and Advantages

Design and Configuration:

  • Fixed Base: The floor-mounted configuration ensures a stable and secure base, reducing the risk of crane movement or instability during operation. This is particularly advantageous for floor jib cranes in steel mills.
  • Rotational Capability: Many floor-mounted jib cranes feature a full 360-degree rotational capability, allowing for versatile movement and reach within the working area.
  • Adjustable Arm Length: Customizable arm lengths enable the crane to be tailored to specific operational needs, improving its adaptability in different steel handling tasks.

Load Capacity:

  • Heavy-Duty Handling: Floor-mounted jib cranes are designed to handle substantial loads, often ranging from 1 ton to 10 tons or more. This capacity is crucial for industrial jib cranes used in steel mills, where handling heavy products like beams, billets, and coils is common.
  • High Lifting Heights: These cranes can be equipped with various lifting heights to accommodate the vertical requirements of different steel handling tasks.

Operational Efficiency:

  • Enhanced Productivity: Floor-mounted jib cranes contribute to increased productivity and streamlined operations by providing a reliable means of lifting and moving heavy materials within steel mills and factories.
  • Reduced Manual Handling: Automation of lifting tasks reduces the need for manual handling, minimizing physical strain on workers and reducing the risk of injury.

Safety Features:

  • Safety Mechanisms: Floor-mounted jib cranes, including pillar jib cranes, are equipped with safety features such as overload protection, emergency stop buttons, and safety limit switches to ensure safe operation and prevent accidents.
  • Ergonomic Design: The ergonomic design of these industrial jib cranes allows for smooth and controlled movements, further enhancing safety during operations.

Applications in the Steel Industry

Handling Steel Products

Beams and Columns: Floor-mounted jib cranes are indispensable for moving and positioning large steel beams and columns during construction and fabrication processes. These cranes provide the necessary strength and stability to handle these heavy and often unwieldy components, ensuring they are placed accurately for cutting, welding, or assembly. Their ability to rotate 360° allows for precise positioning, which is essential when aligning beams and columns for structural frameworks.

Steel Coils and Sheets: Steel mills frequently deal with large steel coils and sheets, which can be challenging to handle due to their weight and size. Floor-mounted jib cranes offer a practical solution for this task, allowing workers to lift, move, and position steel coils and sheets with ease. Whether it's for loading onto processing machines, transporting within the factory, or organizing in storage areas, these cranes enhance efficiency and reduce the physical strain on workers. The cranes' adjustable lifting speeds and precise controls ensure safe and effective handling of these materials, minimizing the risk of damage or accidents.

Workshop and Factory Environments

Production Lines: In steel mills, the efficiency of material movement is critical to maintaining a smooth and continuous production process. Floor-mounted jib cranes play a vital role in this by facilitating the transfer of materials between different stages of processing. For instance, after steel is extracted and melted in the furnace, the molten material may be cast into billets or slabs that need to be transported to rolling mills. The jib cranes are used to lift these heavy steel products and move them along the production line, ensuring that they are delivered precisely where they are needed, whether it's for rolling, cutting, or further processing.

These cranes are also integral in moving materials from storage areas to the assembly lines. For example, when steel sheets or components need to be assembled into larger structures, the jib crane can easily transport these materials from storage to the designated assembly areThis reduces the need for manual labor and minimizes downtime, leading to a more efficient production process.

Maintenance and Repair: In the demanding environment of a steel mill, machinery and equipment undergo significant wear and tear, necessitating regular maintenance and repairs. Floor-mounted jib cranes are indispensable in these scenarios, providing a safe and effective means to lift and position heavy components during maintenance activities. For example, when a rolling mill or a furnace needs repairs, these cranes can be used to lift heavy parts like rollers, motors, or other mechanical components, allowing technicians to access and repair or replace the damaged parts.

The crane's ability to handle heavy loads and its precise control features make it easier to maneuver and position components accurately, which is critical during maintenance tasks. This not only enhances safety but also speeds up the repair process, minimizing production downtime.

Space Utilization

Compact Design: One of the significant advantages of floor-mounted jib cranes is their compact design. Unlike overhead cranes that require substantial overhead clearance, floor-mounted jib cranes are anchored directly to the floor, making them ideal for workshops and factories where overhead space may be limited. This design ensures that the crane can be installed in tighter spaces without interfering with other equipment or operations. The compact nature of these cranes also allows them to be positioned closer to workstations, providing easy access to materials and reducing the distance that loads need to be moved.

Optimized Workflow: The strategic placement of floor-mounted jib cranes within a workshop or factory can significantly enhance operational efficiency. By positioning the crane near production lines, storage areas, or workstations, materials can be moved quickly and efficiently, reducing handling times and streamlining workflow. For example, in a steel mill, placing a jib crane near the furnace allows for the swift transfer of hot steel to the rolling mills, while positioning another crane near the assembly area enables quick access to components needed for final product assembly.

Optimizing the crane's location not only improves workflow but also contributes to a safer work environment by reducing the need for manual handling of heavy materials and minimizing the risk of accidents. The ability to customize the crane's reach and lifting height further ensures that it can be adapted to the specific needs of the operation, making it a versatile and valuable asset in any steel mill or workshop.

Design Considerations for Steel Industrial Sectors

Environmental Factors

Corrosion Resistance: Steel mills operate in environments where extreme temperatures, humidity, and exposure to corrosive elements are common. These factors can significantly affect the longevity and performance of machinery, including floor-mounted jib cranes. To combat these challenges, cranes used in steel mills are often equipped with anti-corrosion coatings, such as galvanization or specialized paint finishes, that protect against rust and deterioration. Additionally, the materials used in the construction of these cranes, such as high-grade stainless steel or alloys, are selected for their resistance to corrosion and ability to withstand harsh conditions. This ensures that the cranes maintain their structural integrity and operational reliability over time, even in the most demanding environments.

Dust and Debris: Steel mills generate significant amounts of dust, debris, and particulate matter, which can accumulate on machinery and impede their operation. The design of floor-mounted jib cranes for these environments takes this into account by incorporating features that minimize the impact of dust and debris. For example, sealed bearings and enclosed motor housings can prevent the ingress of dust into critical components, ensuring smooth and uninterrupted operation. Additionally, regular maintenance access points may be integrated into the design, allowing operators to easily clean and service the crane, reducing the risk of malfunction due to debris accumulation. The ability to operate efficiently in dusty environments without frequent downtime is crucial for maintaining the continuous production demands of a steel mill.

Customization and Flexibility

Tailored Solutions: Every steel mill has unique operational requirements, and the versatility of floor-mounted jib cranes makes them ideal for customization. The crane’s arm length, lifting height, and slewing angle can all be tailored to meet the specific needs of a particular facility. For example, in areas where space is limited, a shorter arm with a compact design may be preferred, whereas in expansive workshops, a longer arm with a broader reach might be necessary. Customization also extends to the crane's lifting capacity, allowing for the selection of models that can handle varying loads, from lighter components to heavy steel slabs and beams. By providing a tailored solution, the effectiveness and efficiency of the crane are maximized, ensuring that it meets the precise demands of the steel mill's operations.

Modular Components: The modular design of floor-mounted jib cranes enhances their flexibility and adaptability in steel mill environments. Modular components, such as interchangeable arms, hoists, and trolleys, allow for easy adjustments and upgrades as operational requirements evolve. For instance, if a steel mill expands its production capabilities or introduces new processes, the crane can be modified to accommodate these changes without needing a complete replacement. Modular design also simplifies maintenance, as individual components can be easily replaced or upgraded, minimizing downtime and ensuring the crane remains in optimal working condition. This flexibility is particularly valuable in the dynamic environment of steel production, where the ability to adapt to changing needs is essential for maintaining productivity and efficiency.

Conclusion: Custom Floor Mounted Jib Crane for Your Steel Mills

When designing floor-mounted jib cranes for steel industrial sectors, considering environmental factors and the need for customization is crucial. Anti-corrosion measures and dust-resistant designs ensure that cranes can withstand harsh conditions and continue to operate smoothly. Customization and modular components provide the flexibility needed to tailor the crane to specific operational requirements and allow for easy adjustments as those needs change. By addressing these design considerations, floor-mounted jib cranes can deliver reliable, long-term performance in the demanding environments of steel mills.

Floor-mounted jib cranes, including floor jib cranes and pillar jib cranes, are indispensable in the steel industry. They offer reliable and efficient solutions for handling heavy steel products and improving overall productivity. With their robust design, versatile applications, and safety features, these industrial jib cranes are well-suited for the demanding conditions of steel mills and factories. By optimizing space utilization and streamlining material handling processes, these cranes play a crucial role in supporting the steel sector’s operational success.



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