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Crane Project Case Study

Crane Project Case Study

35 Ton /5 Ton Double Girder Overhead Crane for Sale Philippines

Double girder overhead crane  for sale Philippines, with 35 ton main hook & 5 ton auxiliary hook, remote control for sale, cost effective price. Check now.

Overview of 35 ton /5 ton overhead crane for sale Philippines

  • Crane type: Double girder overhead crane with electric hoist trolley European style
  • Crane capacity: 35t/5 ton
  • Crane span: 49m
  • Crane lifting height: 10m
  • Crane power supply: 400V60HZ/3Phase
  • Project location: Philippines

35 Ton / 5 Ton Double Girder Overhead Crane in the Philippines

Background

A leading industrial company in the Philippines required a robust and efficient material handling solution to streamline their heavy duty lifting operations. The company's requirements called for a double girder overhead crane with an electric hoist trolley, designed in the European style. The crane was intended to handle two distinct load capacities 35 tons for heavy lifting tasks and 5 tons for more delicate materials. With a crane span of 49 meters and a lifting height of 10 meters, the solution needed to cover a significant area while providing ample lifting capacity.

Overhead Crane Design Solution:

After thorough research and consultation with a reputable crane manufacturer, the company opted for a 35 ton / 5 ton double girder overhead crane designed in the European style. The crane provided the perfect balance between high lifting capacity and precise handling of lighter loads.

Main specifications of double girder overhead crane
  • Crane capacity: 35t/5 ton
  • Crane span: 49m
  • Crane lifting height: 10m
  • Crane power supply: 400V60HZ/3Phase
  • Project location: Philippines

Key features of the selected overhead crane:

  • Double Girder Design: The double girder configuration allowed for enhanced stability and greater lifting capacity, enabling the crane to handle heavy loads up to 35 tons efficiently.
  • Electric Hoist Trolley: Equipped with an electric hoist trolley, the crane provided smooth and precise movements, ensuring safe and accurate material handling.
  • Optimal Span and Height: With a span of 49 meters and a lifting height of 10 meters, the crane covered the required workspace effectively, providing the necessary reach and coverage.
  • European Style Design: The crane's European style design ensured superior engineering standards, reliability, and safety features, meeting international standards for quality and performance.
  • Robust Power Supply: The crane's power supply was tailored to the company's local requirements, operating on a 400V, 60Hz, 3 phase system, ensuring consistent and reliable performance.

Production of 35 ton /5 ton double girder overhead crane with Built up hoist trolley

  35 ton /5 ton double girder overhead crane build-up hoist   35 ton /5 ton double girder overhead crane build-up hoist 

Built up European style hoists, box girders, and end carriages are commonly used components in double girder overhead cranes designed in the European style. These components play critical roles in the overall functionality, safety, and performance of the crane. Here are the features of each:

Built up European Style Hoist:

The hoist is the lifting mechanism that attaches to the trolley and moves along the bridge of the overhead crane. In a European style hoist, several features distinguish it from other hoist designs:

  • Compact and Sturdy Construction: European style hoists are built with a compact and robust design, allowing for efficient use of space and providing stability during lifting operations.
  • Precision and Smooth Operation: These hoists are known for their precise and smooth movements, enabling accurate positioning of loads with minimal sway or swing.
  • High Lifting Capacity: Built up European style hoists are designed to handle heavy loads, making them suitable for various industrial applications.
  • Safety Features: They are equipped with advanced safety features, such as overload protection, limit switches, emergency stop buttons, and slack rope detection, ensuring safe operations.
  • Variable Speed Control: Many European style hoists offer variable speed control, allowing for fine tuned lifting and positioning of loads.
Electric hoist electrical box Electric hoist electrical box 

 

Box Girder:

The box girder is a critical component of the crane's bridge structure, providing the horizontal support for the trolley and hoist. Key features of box girders include:

  • Double Girder Design: European style cranes typically have two parallel box girders, providing increased stability, strength, and load carrying capacity compared to single girder cranes.
  • Welded Construction: The box girders are often fabricated using welded steel plates, ensuring structural integrity and durability.
  • Optimized Weight to Strength Ratio: The box girder's design is optimized to achieve a balance between weight and strength, maximizing lifting capacity while minimizing deadweight.
  • Modular Design: Box girders are often fabricated in modular sections, making transportation and installation more manageable.
  • Built in Maintenance Walkways: Some box girders may have maintenance walkways on top, allowing easier access for inspection and maintenance of the crane.

 

Main girder of the double gider overhead crane for sale Philippines  Main girder of the double gider overhead crane for sale Philippines 

End Carriages:

The end carriages are the wheeled mechanisms located on either side of the bridge that facilitate the movement of the entire crane along the runway. Features of end carriages include:

  • Robust Construction: End carriages are typically made from welded steel, providing strength and durability to withstand heavy loads and constant movement.
  • Machined Wheels: They are equipped with machined wheels that run on rails attached to the crane's runway, ensuring smooth and low friction travel.
  • Motorized Drive: End carriages are driven by motors, providing the necessary power to move the crane along the runway.
  • Alignment and Adjustability: Some end carriages have features that allow for alignment and adjustability, ensuring the crane runs smoothly and evenly along the tracks.
  • Safety Features: End carriages may have safety features like anti derailment devices and limit switches to prevent accidents or mishaps during crane travel.

Overall, the combination of built up European style hoists, box girders, and end carriages in double girder overhead cranes provides a reliable, efficient, and safe material handling solution for various industrial applications.

 End carriages of 35 ton/5 ton overhead crane  End carriages of 35 ton/5 ton overhead crane 

Benefits of 35 ton /5 ton overhead cranes

The implementation of the 35 ton / 5 ton double girder overhead crane had a significant impact on the company's material handling operations. The crane offered the following benefits:

  • Increased Productivity: The crane's high lifting capacity and precise handling capabilities led to improved productivity in heavy lifting and delicate material handling tasks.
  • Space Optimization: The crane's compact design and optimal span allowed for better utilization of the available workspace.
  • Safety and Reliability: The European style crane design incorporated multiple safety features, ensuring a safe working environment and minimizing the risk of accidents.
  • Seamless Operations: The reliable power supply and smooth crane movements contributed to uninterrupted operations, reducing downtime and enhancing overall efficiency.

The successful integration of the 35 ton / 5 ton double girder overhead crane in the Philippines provided the industrial company with an efficient and reliable material handling solution. With enhanced lifting capacity, precise handling capabilities, and adherence to international safety standards, the crane significantly contributed to the company's operational success and continued growth.

Types of double girder overhead cranes for sale Philippines

Double girder overhead cranes are versatile and widely used for heavy duty material handling tasks in various industries. They come in several configurations to suit specific lifting requirements. The main types of double girder overhead cranes available for sale include:

  • Top Running Double Girder Crane: This is the most common type of double girder overhead crane. The crane's bridge, with two parallel girders, runs along the top of the runway beams. These cranes provide higher hook height and lifting capacity compared to under running cranes.
  • Under Running Double Girder Crane: In this type of crane, the bridge with two girders runs underneath the runway beams. It is suitable for situations where there are space constraints or low headroom.
  • Double Girder Grab Crane: These cranes are equipped with a grab bucket attached to the hoist. They are specifically designed for bulk material handling, such as coal, sand, or grain.
  • Double Girder Magnet Crane: Similar to grab cranes, these cranes have a magnet attachment on the hoist. They are used to handle ferrous materials like steel plates and scrap metal.
  • Double Girder Casting Crane: These cranes are designed for use in foundries and are equipped with special heat resistant features to handle molten metal and heavy casting molds.
  • Double Girder Overhead Crane with Cab: Some heavy duty cranes come with an operator's cab attached to the bridge girder. The cab provides a comfortable workspace for the crane operator, especially during long and complex operations.
  • Automated Double Girder Crane: With advancements in automation and control technology, some double girder cranes are fully automated, minimizing the need for manual intervention during material handling processes.
  • European Style Double Girder Crane: As previously mentioned, European style double girder cranes adhere to specific engineering standards and often come with advanced control systems, safety features, and smooth operation.
  • Customized Double Girder Crane: Crane manufacturers may offer customized solutions to meet unique and specialized lifting requirements of specific industries or applications.

When choosing a double girder overhead crane, it's essential to consider factors such as lifting capacity, span, lifting height, duty cycle, and safety features. Each type of crane is suited to different applications, so selecting the right one depends on the specific needs and constraints of the material handling tasks at hand.

Get your customized double girder overhead crane for sale Philippines

Are you in need of a reliable and customized overhead crane to streamline your material handling operations? Look no further! We are here to provide you with the perfect lifting solution tailored to your specific requirements.

At Yuantai Crane , we specialize in delivering high quality overhead cranes that cater to various industries and lifting needs. Our team of experts is committed to designing and manufacturing cranes that enhance productivity, safety, and efficiency in your workspace.

Why choose us?

  • Experience: With years of experience in the industry, we understand the nuances of material handling challenges and can offer expert solutions.
  • Customization: No two projects are the same, and that's why we take pride in providing tailored overhead cranes to meet your unique demands.
  • Quality and Safety: Our cranes adhere to international standards, ensuring top notch quality and incorporating essential safety features to protect your workforce.

Take the next step towards optimizing your lifting processes. Send us an inquiry today, and let's discuss your specific needs. Our team will work closely with you to design a cost effective and efficient solution that suits your budget and timeline.

Don't miss this opportunity to elevate your material handling capabilities. Contact us now and unlock the potential of a customized overhead crane for your business.



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