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Featured Cranes & Hoists

Featured Cranes & Hoists
  • Mar-03

Overhead Cranes & Gantry Crane for Horizontal Coiling Handling

Overhead crane for horizontal coil handling

For their coil handling operation,  the majority of steel mills and processing facilities need a reliable and powerful overhead cranes and gantry cranes. Yuantai Crane focuses specifically on maximizing uptime while minimizing maintenance costs when designing horizontal coil handling overhead crane solutions to address a variety of coil handling works. Yuantai Crane can also provide automated and partially automated options for your selection based on your lifting requirements and application conditions.

Types of double girder overhead cranes for horizontal coil handling

Gantry cranes for horizontal steel coil handling

The gantry cranes are one types of overhead crane which are widly used for steel coil handling outdoors. Based on different lifting requirements and application, the gantry cranes can be designed into box girder gantry crane, truss girder gantry crane, single girder gantry cranes and double girder gantry cranes, etc. Just like overhead cranes, the gantry cranes also can be equipped with different types of coil handling devices for horizontal coil handlings and vertical coil handling.

Smart overhead crane with coil clamps or tongs for horizontal coil handling

The smart coil handling overhead crane with clamps are a type of heavy-duty overhead crane with open winch trolley for steel industry to handle coils in cold or hot rolling mills. According to the needs of the end customer, the overhead crane for lifting steel coils can be customized with a C-hook or clamp tong. This kind of overhead crane is utilized in storing bays, pickling sheds, cold rolling bay, rewinding bay, and annealing bay.

The handling of hot-roll and cold-roll steel coil is frequently done in steel mills by using heavy duty double girder bridge cranes. They are equipped with various kinds of steel coil clamps or hooks. The box girder crane bridge, clamp tong, traveling mechanism, and electric control system are the main parts and components of the clamp horizontal coil handling crane. Ground control, wireless remote control, and cabin control are options for your crane control and operation.

The safety features of the overhead crane for lifting horizontal steel coils include:

  • Overload protection device.
  • Polyurethane buffer, superior quality.
  • Limit switch for crane travel and lift.
  • A device to safeguard against voltage loss.
  • Emergency stop system, which allows the operator to quickly cut off power and halt the crane's operation in an emergency to protect people and pertinent property.
  • Overcurrent protection.
  • Safety latch with lifting clamp.

Types of horizontal coil tongs options

Automated Horizontal Coil Tong is widely used with overhead crane and gantry crane for steel coil handling when in a horizontal position.

  • To meet the rigorous requirements of steel- and aluminum-rolling mills, the tongs are solidly designed for heavy duty application.
  • Placing the tong above the center of the coil, the crane operator directs the complete lifting operation from the crane cabin.
  • The gripping arms shut automatically when the coil is raised. Plug-in connections carry out the electrical path to the control box. This makes it possible to quickly remove the clamp or tong from the overhead crane.
  • Standard crane hooks are intended to fit the suspension assembly.
  • A pull pin holds the normal suspension in place. On request, customized clamps for coils handling are available.

The hydraulic horizontal coil tong is made to work with double girder cranes to lifting steel coils while they are placed horizontally.

  • To meet the rigorous requirements of steel- and aluminum-rolling mills, the tongs are solidly designed for heavy duty application.
  • From the crane cabin, the operator manages the complete lifting procedure. A hydraulic system installed on the tong controls the tog.
  • Plug-in connections carry out the electrical path to the control box. This makes it possible to quickly take the tong out of the crane. The self-closing tong mechanism and the shear effect proportional to the weight of the load ensure safety.
  • Standard coil hanlding crane hooks are intended to fit the suspension assembly. Customized hydraulic horizontal coil tong are available based on request.

Motorized horizontal coil tong is designed for the purpose of horizontal steel coil handling.

  • To meet the rigorous requirements of steel- and aluminum-rolling mills, the tongs are solidly designed for heavy duty application.
  • From the crane cabin, the crane operator manages the complete motorized horizontal coil tong lifting procedure. A mechanical transmission and a three-phase gear engine drive the tong. The self-closing tong mechanism and the shear impact proportional to the load's weight ensure physical safety.
  • Plug-in connections carry out the electrical path to the control box. This makes it possible to quickly take the tong out of the crane. Standard crane attachments can fit in the suspension assembly's built-in slots.

The Motorized Tong for Coil on Palettes is made to raise coils from a palette while they are vertical.

  • To meet the rigorous requirements of steel- and aluminum-rolling mills, the tongs are solidly designed for heavy duty application.
  • From the crane cabin, the operator manages the complete lifting procedure. The palette's supporting shoes are grasped and raised.
  • A three-phase gear engine and rack and pinion transmission are used to move the tong. Plug-in connections carry out the electrical path to the control box. This makes it possible to quickly take the tong out of the crane.
  • On request, customized motorized tong for coil on palettes are available.

The motorized horizontal coil tong hot is supposed to handle hot steel coils when they are placed in horizontal position.

  • The equipment can operate with hot coils up to a maximum of 900°C and at a maximum ambient temperature of 700°C thanks to special heat-resistant components like electrical cables and switches made of ceramic or duroplast that are installed in a specially designed steel box. Fast cooling of the tong during the return cycle to pick up fresh coils is made possible by a welded open tong frame.
  • Plug-in connections with heat-resistant components are used to complete the electrical path to the control box. This allows the tong to be quickly taken out of the crane.
25 ton overhead crane with coil clamp and tong for horizontal coil handling25 ton overhead crane with coil clamp and tong for horizontal coil handling
15 ton overhead coil handling crane with  clamps for horizontal coil handling 15 ton overhead coil handling crane with  clamps for horizontal coil handling 

Horizontal Coil Handling Crane with C-Hooks / Coil Lifters

C hook horizontal coil handling crane  - double girder overhead crane

 


 

For various types of applications, Yuantai Crane develop and manufacture overhead cranes and gantry cranes with coil lifters and C-hooks for steel coil handling. Our coil handling products are specifically engineered to satisfy your requirements and we make sure they fully adhere to industry standards. These specially designed lifting mechanisms allow the lifting of a coil in either a vertical or horizontal position through its inner diameter. For extra weight control, a motorized hook rotator is attached to the bottom block of a hoist and rotates the hook.

 

C-Hooks, also referred to as Coil lifting hooks, are constructed in a variety of ways, giving you flexibility and efficiency in how you manage your lifting tasks. The lifting, hauling, and/or stacking of steel coils, sheet steel, paper rolls, and heavy-duty material handling are the most typical uses for C-hooks.

Your company will be able to do the following and more with the right coil lifting hooks:

  • Effective coil handling by attending to your lifting efficiency and various production requirements.
  • Lift coils of sheet steel into production quickly and securely,
  • and manoeuvre coils through tight spaces to make the most of available production space.

C-hooks options for your horizontal coil handling

The best C-hook for your work will depend on your lifting requirements and be dependent on your material, lifting distance, and clearance. The most popular coil hangers that can be made specifically for your company are listed below.

  • The Close Stacking Coil Hook (CSC) allows you to handle coils in small areas thanks to its shorter upper. As long as the coils are flush against a vertical surface, they can be any diameter.
  • A longer lift arm on the Silt Coil C-Hook enables the lifter to raise several coils at once that are equivalent to the maximum coil width. The silt coil C-hook is made of high-strength alloy steel and is designed to move easily in small spaces for loading and offloading.
  • Hook application information:
  • Radius in corners lessens stress concentration points in vulnerable regions without obstructing the lifted item.
  • Integral lift loop decreases height and clearance. less upkeep is required than with traditional welded lift loops.
  • Arc top to better suit the coil's contour and shield it from being harmed by sharp edges.
  • Lifter's guide grips make for simple navigation.
  • To balance both an empty and a filled lifter, a counterweight is suspended.
  • Optional urethane bumpers can be added for extra security.

 

 25 ton gantry crane with c hook for horizontal coil handling  25 ton gantry crane with c hook for horizontal coil handling 
 C hook overhead crane for horizontal coil handling  C hook overhead crane for horizontal coil handling 

Magnetic overhead crane for horizontal coil handling

Magnetic Lifter components

  • Electro permanent magnet -the primary source of magnetic energy, direct contact, and work piece adsorption
  • Control System(including sound and light indicating system)-Manage magnetization and demagnetization, as well as the gathering and processing of all data.
  • Controller for long distance(optional) -Crane control station for long distance crane control
  • Remote Controller (optional) -Mini control cabinet used in Crane Cab or other compact location
  • Cable retracting device -Pull in & out reel to release & collect cable

Electro permanent magnet advantages

  • Environmental preservation, energy conservation, and economics. Electric permanent magnet systems only use electricity during the magnetic charging and demagnetization processes; they don't require energy during operation, don't cause a temperature increase, and use less electricity than electromagnets by more than 95%.Weights for the lifting permanent magnet and the control system are both light, which lowers the burden on the lifting apparatus and increases lifting capacity.
  • High safety.Two distinct types of permanent magnetic materials provide the magnetism for the Electro permanent lifting magnet. Up to 16kgf/cm2 of magnetic energy is the maximum. There is no need for electricity while working, preventing magnetic power loss in the lifting magnet system and the danger of sucked material falling when the power fails suddenly or the connection cable is damaged. With excellent security while using, there was no attenuation, not even after a long period.
  • Simple to use.Electronic control operation is simpler to use, requires only 0.1–1 seconds for magnetization and demagnetization, and increases operational productivity. The only upkeep required is to make sure the surface is clean, reliable, long-lasting, maintenance-free, and useful. The permanent magnet system contains no wearing parts, hydraulic oil, compressed air, etc.Even though tiny magnetic particles won't adsorb on the surface of the magnetic pole after demagnetization, there won't be any scratches or adsorption remnants left behind. The surface remaining magnetic force is almost zero.
  • Special,flexible design to meet your needs fully.Internally, lifting permanent magnets use a special modular design, dual magnetic source technology, a special production method, and a special internal structure.
  • Satisfing function for your application.Since it is unaffected by power outages and does not require a UPS battery auxiliary system, the electro permanent lifting magnet system is very secure. High energy from permanent magnetic materials creates long-lasting suction, constantly ensures material safety, and makes sure that material can only be demagnetized when it is landing, giving end users the highest degree of security.

Other options for horizontal coil handling

32 ton steel coil handling lifting 32 ton steel coil handling lifting 
 Custom horizontal coil handling lifter  Custom horizontal coil handling lifter 

If you want to know more about steel coil lifter, please feel free to contact us.



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