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5-Ton Floor-Mounted Jib Crane for Sale in Bahrain: Custom 5-Ton Jib Cranes

Overview of the 5-Ton Floor-Mounted Jib Crane

The 5-ton floor-mounted jib crane is a versatile and robust lifting solution designed for various industrial applications. Featuring a fixed base that mounts securely to the floor, this crane supports a horizontal arm, or jib, which extends outward to handle heavy loads. It provides a maximum outreach of 11 meters and a lifting height of 6.5 meters under the hook, making it ideal for lifting and moving substantial loads within confined spaces.

Description and General Use

The crane's primary function is to facilitate the efficient movement of materials within a workshop or industrial environment. It operates with remote control and electric rotation, offering precise control and flexibility. This design is particularly advantageous in environments where manual handling is impractical or unsafe. The 5-ton capacity ensures it can manage a wide range of materials, from components and assemblies to bulk items, making it a valuable asset in manufacturing, warehousing, and assembly lines.

Importance in Industrial Applications, Especially in Bahrain

In Bahrain, where industries such as manufacturing, construction, and logistics are prominent, the 5-ton floor-mounted jib crane plays a crucial role in enhancing operational efficiency. Its ability to handle heavy loads with precision and safety addresses common challenges faced in these sectors. The crane's suitability for indoor use, coupled with its compliance with local regulations, makes it a practical choice for Bahraini businesses looking to optimize their material handling processes. By investing in such equipment, companies can improve workflow, reduce manual labor, and increase overall productivity.

A Case Study of 5 Ton floor mounted jib cranes for Sale Bahrain

Client Inquiry: Quotation Request for 5 Ton Floor-Mounted Jib Crane and Motor Grabs

Client Request:

5 Ton Jib Crane:

  • Max Outreach: 11 meters
  • Max Lifting Height: 6.5 meters under hook
  • Control: Remote
  • F.E.M Class: A5
  • Electric Rotation: Yes
  • Indoor Environment: Yes
  • Power Voltage: 415 V, 50 Hz, 3 Phase

Two Flap Motor Grab:

  • Load Capacity: 1 cubic meter
  • Height: 2.4 meters
  • Dead Weight Max: 1.4 tons

Five Petal Motor Grab:

  • Load Capacity: 1 cubic meter
  • Height: 2.4 meters
  • Dead Weight Max: 2.5 tons

Terms: CIF (Cost, Insurance, and Freight) to the Kingdom of Bahrain.

Please provide a detailed quotation for the above items, including costs for the jib crane and motor grabs, customization options, and shipping details.

Client Background:

The floor-mounted jib crane is intended for use in an aluminum recycling plant. This plant focuses on processing and recycling aluminum materials, requiring robust and reliable equipment to handle heavy loads and streamline operations. The crane will support tasks such as lifting and moving large aluminum scraps, finished products, and other materials essential to the recycling process. Its design and specifications are critical for ensuring efficiency and safety in the plant's demanding environment.

Floor-Mounted Jib Crane Solution

Main Parameters:

  • Crane Type: Floor-Mounted Jib Crane, equipped with a European-style electric wire rope hoist
  • Crane Capacity: 5 tons
  • Crane Span: 11 meters
  • Crane Lifting Height: 7.5 meters
  • Power Supply: 415 V, 50 Hz, 3 Phase

Below Hook Devices:

  • Two-Flap Motor Grab (Model U10D): Capacity of 1 cubic meter
  • Five-Petal Motor Grab (Model LD3): Capacity of 1 cubic meter

Project Location: Bahrain

Application Industry: Aluminum Recycling

This solution provides a robust and versatile jib crane setup tailored for the aluminum recycling industry, ensuring efficient handling of materials with reliable performance and adherence to the specified parameters.
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Detailed Inquiried Questions and Solution

Jib Crane Lifting Height Clarification

Question: Is the 6.5 meters lifting height of the jib crane partially underground, or is it entirely above ground? Please specify the height above and below ground.

Solution: The 6.5 meters specified is the clearance required from the hook to the floor level when the crane is at its maximum lifting height. This does not include any portion of the crane that might be below ground level. Thus, the entire 6.5 meters is measured above the ground surface.

Why It Matters: Clarifying this detail is crucial for several reasons:

  • Space Planning: Accurate height measurements ensure that the crane will fit within the designated installation area without interfering with existing structures or equipment. It helps in planning the layout and ensuring there is sufficient space for the crane's full range of motion.
  • Installation Requirements: If part of the crane's height were below ground, it would affect installation procedures. The foundation and anchoring requirements could differ, necessitating specific modifications to the site.
  • Operational Efficiency: Understanding the height helps in assessing the crane's ability to handle materials effectively. Ensuring the crane operates within the required height constraints avoids potential conflicts with the facility’s layout and ensures smooth material handling operations.
  • Safety and Compliance: Correctly specifying the height ensures the crane meets safety standards and regulatory requirements, preventing potential safety hazards associated with incorrect measurements.

Motor Grabs – Material and Power Supply

Question: Please provide the material and its density for each grab to select the suitable type. Is the power supply for both grabs 415 V, 50 Hz, 3 Phase? What is the rated capacity of the cranes that the grabs will use?

Solution: The material details and their densities will be provided shortly to select the appropriate grab types. The power supply for both grabs is confirmed as 415 V, 50 Hz, 3 Phase. The rated capacity of the cranes intended for use with the grabs will be specified once determined.

Why It Matters:

Civil Base Size Confirmation

  • Material and Density Information: Knowing the material type and density is essential for selecting the correct grab. Different grabs are designed for various materials, and the density affects the grab's efficiency and safety. An improperly matched grab can lead to inefficient handling, potential damage to materials, or safety risks.
  • Power Supply Compatibility: Confirming the power supply ensures that the grabs are compatible with the crane's electrical system. Mismatched power specifications could lead to electrical failures or operational issues, impacting performance and safety.
  • Crane Rated Capacity: Understanding the rated capacity of the cranes is crucial for ensuring that the grabs are suitable for the cranes' lifting capabilities. This prevents overloading and ensures the grabs operate within safe limits, protecting both the equipment and the materials being handled.

Question: Is the civil base size of 3500mm x 3500mm x 2500mm deep sufficient, considering recommendations suggest 6500mm x 6500mm x 2500mm?

Solution: We require confirmation on whether the smaller base size of 3500mm x 3500mm x 2500mm is sufficient for the crane's operational needs or if adjustments to a larger base size (6500mm x 6500mm x 2500mm) are necessary based on structural and load-bearing requirements.

Why It Matters:

Cost Analysis and ROI

Pricing Structure

Breakdown of Costs

  • Structural Stability: The size of the civil base is fundamental for ensuring the crane’s stability. A base that is too small may not provide adequate support, potentially leading to tipping or structural failure under load. The correct base size helps distribute the crane's weight and stresses effectively.
  • Safety Considerations: Ensuring the base size meets recommended specifications is critical for preventing safety hazards. An improperly sized base could cause safety issues for operators and damage to surrounding infrastructure.
  • Compliance with Standards: Confirming the base size ensures compliance with engineering and safety standards. It helps avoid potential regulatory issues and ensures the installation meets industry norms for structural integrity.
  • Operational Efficiency: A correctly sized base supports the crane's intended use and load capacity, ensuring reliable and efficient operation. It also facilitates proper installation and long-term performance of the crane.
Including Customization: The total cost of the 5-ton floor-mounted jib crane includes several components:
  • Base Price of the Crane: This is the standard cost for the 5-ton model without any modifications.
  • Customization Costs: Additional charges for custom features such as adjustable outreach and height, specialized controls, or accessories.
  • Shipping and Installation Fees: Costs associated with transporting the crane from Qingdao Port to Bahrain, as well as installation and setup.
  • Insurance: CIF terms include insurance coverage during transit, ensuring protection against potential damages.

Return on Investment

Benefits of Investing in a Custom 5-Ton Floor-Mounted Jib Crane:

  • Enhanced Efficiency: The crane’s ability to handle heavy loads and its customizable features can streamline operations, reduce manual labor, and increase productivity.
  • Improved Safety: Investing in a crane tailored to specific needs enhances safety by reducing the risk of accidents and injuries associated with manual handling.
  • Operational Flexibility: Custom features allow the crane to be adapted to various applications, making it a versatile asset in your facility.

Cost Savings and Efficiency Improvements:

  • Reduced Labor Costs: By automating material handling, the crane minimizes the need for manual labor, leading to significant savings on labor costs.
  • Increased Productivity: Faster and more efficient movement of materials leads to higher throughput and more efficient use of time and resources.
  • Long-Term Durability: A well-chosen and properly installed crane will require less maintenance and have a longer operational life, reducing long-term costs associated with repairs and replacements.
Investing in a custom 5-ton floor-mounted jib crane can provide substantial benefits in terms of operational efficiency, safety, and cost savings, making it a valuable addition to any industrial facility.

Conclusion

The 5-ton floor-mounted jib crane offers robust performance with a maximum outreach of 11 meters and a lifting height of 6.5 meters. Designed for indoor environments, it features remote control, electric rotation, and a power supply of 415 V, 50 Hz, 3 Phase. Customization options include adjustable outreach and height, as well as specialized controls and accessories tailored to specific needs.The associated motor grabs, designed for handling materials in aluminum recycling, include two flap and five petal options, each with specific load capacities and height requirements. Ensuring the correct power supply and crane capacity is critical for optimal operation. The structural considerations regarding the base size are essential to ensure the crane's stability and safety.For detailed quotations, further inquiries, or to discuss your specific requirements, please contact us at [Your Contact Information]. Our team is ready to assist with any additional information or adjustments needed to meet your operational needs effectively.



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