Case Study: Cost-Effective 10 Ton & 20 Ton Overhead Cranes for Sale in Indonesia

Case Study: Cost-Effective 10 Ton & 20 Ton Overhead Cranes for Sale in Indonesia

Explore how cost-effective 10-ton and 20-ton overhead cranes provide efficient solutions in Indonesia's industrial sector, enhancing productivity

A leading manufacturer in Indonesia sought efficient and cost-effective solutions for their lifting requirements in their production facility. They needed two sets of 10-ton overhead cranes and two sets of 20-ton overhead cranes to optimize material handling. The primary goal was to reduce costs by purchasing overhead crane kits without the main girders, while maintaining high safety standards and lifting efficiency.

Client Requirements

The client specified their need for overhead cranes with the following features:

• Two 10-ton overhead cranes with spans of 11.7 meters and 11.24 meters, and lifting heights of 5.64 meters and 6.4 meters, respectively.
• Two 20-ton overhead cranes with spans of 11.24 meters and 11.7 meters, and lifting heights of 7.1 meters and 6.36 meters, respectively.
• A reliable power supply of 380V 50HZ 3P to ensure consistent crane operation.

These requirements were crucial to their manufacturing operations, particularly in the metalworking and heavy equipment production sections, where materials needed to be moved quickly and efficiently.

Solution

The solution provided involved delivering two LD model 10-ton overhead cranes and two LH model 20-ton overhead cranes, customized without main girders to reduce costs for the client. Each crane was designed to ensure compatibility with the client’s existing infrastructure, allowing them to fabricate their own main girders locally.

Specifications

LD 10 Ton Overhead Cranes:

• Crane 1: Span of 11.7 meters, lifting height of 5.64 meters
• Crane 2: Span of 11.24 meters, lifting height of 6.4 meters
• Both cranes were optimized for light-to-medium load lifting, ensuring smooth operation and precise load control.

LH 20 Ton Overhead Cranes:

• Crane 3: Span of 11.24 meters, lifting height of 7.1 meters
• Crane 4: Span of 11.7 meters, lifting height of 6.36 meters
• These cranes were designed for handling heavier loads, ensuring structural durability and enhanced safety features to handle increased operational stress.

All the cranes were equipped with:

• Electric hoists for efficient lifting.
• Traveling mechanisms for smooth horizontal load movement.
• Control systems with user-friendly interfaces to allow precise crane operation.

The entire kit was shipped to Indonesia, minus the main girders, which the client fabricated locally to save on shipping costs and material expenses.

Results

The custom crane kits allowed the client to meet their production targets and improve overall operational efficiency. The following outcomes were observed:

• Cost savings: By purchasing the crane kits without main girders, the client reduced both material and shipping costs.
• Efficiency gains: The client reported a 15% improvement in material handling time, leading to faster production cycles and reduced labor costs.
• Compatibility: The crane kits were seamlessly integrated into the client’s facility due to the precise design specifications and power supply matching (380V 50HZ 3P).
• Durability and performance: Both the 10-ton and 20-ton cranes demonstrated excellent performance, with smooth lifting and traveling operations, ensuring long-term durability in their heavy-duty production environment.

The successful delivery and installation of the 10-ton and 20-ton overhead crane kits for the client in Indonesia highlight the effectiveness of customized crane solutions. By offering cost-effective crane kits without main girders, we provided an economical solution that still met all operational needs. The client benefited from enhanced efficiency and significant cost savings, enabling them to focus on increasing production capacity.

For businesses in Indonesia and beyond, such customized crane solutions offer an ideal blend of affordability and performance, especially when local fabrication of certain components is possible.

Overview of Main Parts Production and Delivery

Main Parts Production and Delivery

The production and delivery of crane kit components are pivotal to ensuring that overhead cranes are assembled and operational efficiently. This process encompasses the creation of crucial parts, including end carriages, trolley frames, hoists, and their subsequent packing and loading into containers. Each component is vital for the crane’s overall functionality and performance.

End Carriage

The end carriage is a fundamental element of the crane kit, providing support and facilitating movement along the crane’s track. Constructed from durable, high-strength steel, the end carriage is engineered for stability and longevity. Images of the end carriage highlight its robust build, including the wheels and framework that ensure smooth operation and load handling.

Trolley Frame

The trolley frame is another key component, designed to hold the hoist and allow its movement across the crane’s span. The frame is carefully designed to support the hoist and ensure smooth travel. Photos of the trolley frame reveal its solid construction, showcasing the guide rails and mounting points that are essential for its function.

Hoists

Hoists are crucial to the crane’s operation, responsible for lifting and lowering materials. Our hoists are engineered for durability and efficiency, with adjustable lifting capacities and heights tailored to specific needs. Pictures of the hoists display their advanced design, including the lifting mechanism, control system, and safety features.

Packing and Loading

Once manufactured, the components are meticulously packed to ensure they reach their destination in perfect condition. The packing process involves protective measures to avoid damage during shipping. Images of the packing process illustrate how the components are securely wrapped and prepared for container loading, preserving their quality and integrity.

Container Loading

The final step involves loading the packed components into containers for shipment. This process includes careful arrangement and securing of the parts to prevent movement during transit. Pictures of the loading process show how the components are systematically organized and secured within the containers, ensuring safe transport.

Feedback Video from 10 Ton Crane Kit Operation

To further demonstrate the quality and performance of our crane kits, we have included a feedback video featuring the operation of a 10 Ton crane kit. The video highlights the successful installation and operation of the crane, showcasing its efficiency in a real-world environment. The footage includes close-up views of the crane in action, emphasizing its smooth performance, reliable hoisting capabilities, and ease of operation. This video serves as an excellent reference for understanding the practical benefits and effectiveness of our crane kits.

10 Ton Overhead Crane Kit and Packing List for Sale Indonesia

Main Specificaiton of Single Girder Overhead Crane Kit with No Main Girder

1) Item: Electric Single Girder Overhead Crane
Model：       LD10T     
Span：       11.7m      
Working class：    A4   
Control method: pendant+ remote

2) Electric Single Girder Overhead Crane
Model：       LD10T     
Span：       11.24m      
Working class：    A4   
Control method: pendant+ remote

Main Crane Kits of 10 Ton Single Girder Overhead Crane with No Main Girder

Item: Single girder overhead crane            Model: LD10T-11.7m

Main Crane Kits of 10 Ton Single Girder Overhead Crane with No Main Girder

Item: Single girder overhead crane            Model: LD10T-11.24m

20 Ton Overhead Crane Kit for Sale Indonesia

Main Specificaiton of Double Girder Overhead Crane Kit with No Main Girder

1) Item: Electric Double Girder Overhead Crane
Model：       LH20T     
Span：       11.7m      
Working class：    A4   

Control method: pendant+ remote

2) Crane Type : Electric Double Girder Overhead Crane
Model：       LH20T     
Span：       11.24m      
Working class：    A4   
Control method: pendant+ remote

Main Crane Kits of 20 Ton Double Girder Overhead Crane with No Main Girder

Item: Double girder overhead crane            Model: LH20T-11.7m

Main Crane Kits of 20 Ton Double Girder Overhead Crane with No Main Girder

Item: Double girder overhead crane            Model: LH20T-11.24m