10 Ton Portable Gantry Crane for Sale Qatar, Testing At Factory

10-Ton Low Headroom Portable Gantry Crane Testing Project for Qatar

The 10-ton low headroom portable gantry crane for Qatar was tested for safety, performance, and functionality before shipment.

The goal of this project is to deliver a 10-ton low headroom portable gantry crane to Qatar. We’ll cover the entire process from placing the order to testing and final inspection. Our focus is on ensuring the crane meets high standards of safety, quality, and performance.

portable gantry crane 10 ton for sale Qatar 

Crane Specifications

• Type: Low headroom portable gantry crane. This low headroom gantry crane is designed with a low headroom feature, allowing it to fit in spaces with limited vertical clearance. It’s ideal for tight spaces where other cranes might not work effectively.
• Capacity: 10 tons . The portable gantry crane is built to lift up to 10 tons, making it suitable for handling medium-weight loads in various industries such as construction and manufacturing.
• Lifting Height: 10M. The crane’s lifting height is 10 meters, which allows it to move loads higher and with more clearance. This makes it useful for operations in large workshops or warehouses.
• Lifting Height and Span: 3.5M . The span of the small gantry crane is 3.5 meters, which defines the width of the area it can cover when lifting. This dimension is crucial for determining how much space the crane can service.
• Power Supply: 415V, 50HZ, 3P . The electric gantry crane runs on a 415V power supply with a 50Hz frequency. It’s a standard setup for industrial cranes, ensuring smooth and reliable performance.
• Additional Equipment: The economical gantry crane is designed with rollers or casters travelling design , which no needs of crane rails on the ground, offering high flexibility and movability. . It also features a low headroom chain hoist, which maximizes headroom while maintaining strong lifting power.

Each of these features is carefully designed to ensure the crane can handle demanding tasks in Qatar’s busy industrial sectors.

Timeline of Key Events

2025/1/11: Order Placed

A single 10-ton low headroom portable gantry crane is ordered for Qatar. This marks the beginning of the project, with all necessary specifications and requirements confirmed.

2025/2/13: Project Commences

The full details of the crane specifications are recorded. This step ensures that every aspect of the crane, from size to power supply, is aligned with Qatar’s operational needs. With everything documented, the foundation for the manufacturing process is laid out.

2025/2/14: Factory Order Placement

The order is officially placed with the factory in Qingdao. Manufacturing of the crane components begins immediately. The production team starts working on the main structure, ensuring the crane is built to meet both safety standards and the customer’s requirements.

2025/2/25: Assembly and Testing Progress

• Main Beam Welding: The main beam is welded, and the welding process is thoroughly checked. This beam forms the backbone of the crane and must be strong and precise.
• Supporting Legs and Ground Beam: The supporting legs and ground beam are completed and undergo stability testing. The crane needs solid foundation support to ensure smooth operation during use.
• Testing: Initial testing is performed to check the crane’s basic functionality. This includes verifying the hoisting mechanism, control systems, and the overall movement of the crane. Early testing ensures that the crane is on track for safe and efficient operation.

Testing and Quality Assurance

Preliminary Tests

Before moving to functional and load tests, basic checks are performed during the assembly process to ensure the crane’s structural integrity. These checks include:

• Frame and Beams: The crane’s frame and beams are carefully inspected to confirm that all welding and structural connections are secure and correctly aligned. The main beam, a critical component, is welded and checked for strength to ensure it can bear the weight of the crane during operations.
• Joints and Connections: Special attention is paid to the joints and connections, as these areas are vulnerable to stress. The connections are inspected to ensure they are tightly fitted and free from defects that could affect the crane’s overall strength.

These preliminary tests help identify any weaknesses or inconsistencies in the crane’s design before further testing, reducing the risk of any issues during more intensive testing stages.

Functional Tests

Once the crane’s structural integrity is confirmed, functional tests are carried out to verify the operation of its core systems. These tests include:

• Hoisting Mechanism: The hoisting mechanism, including the chain hoist and motor, is tested to ensure smooth and efficient lifting. The mechanism is operated through its full range to confirm that it responds accurately to commands and maintains consistent lifting power.
• Control Systems: The control systems are checked to ensure that all switches, buttons, and remote controls are fully operational. The crane’s speed, direction, and lifting functions are tested to confirm that they work as intended without delays or malfunctions.
• Operational Stability: The crane’s overall stability is tested by moving it through different operational modes. This includes lifting, lowering, and moving loads across its span to ensure it remains balanced and doesn’t show signs of strain or wobbling during use.

These functional tests verify that the crane performs correctly and reliably under normal working conditions, setting the stage for more demanding load testing.

Load Testing

Load testing is one of the most critical steps in the testing process, as it simulates real-world operating conditions. During this phase:

• 10-Ton Load: The crane is loaded with its rated capacity of 10 tons. The load is carefully monitored to ensure the crane can safely lift and move it. The crane’s hoisting mechanism, control system, and overall stability are all assessed under maximum load conditions.
• Movement and Stability: The crane is moved along its track with the 10-ton load to evaluate its lifting capacity, speed, and stability. The crane is tested at different lifting heights and spans to ensure smooth, controlled movements without excessive sway or loss of stability. This test also checks for any unusual vibrations, noises, or performance issues under load.

Load testing helps confirm that the crane can safely handle its maximum rated capacity without risk of failure.

Results

After completing all the tests, the crane passes with flying colors. Each test confirms that the crane meets all necessary safety and performance standards. Specifically:

• Safety: The crane meets all industry safety standards, ensuring it will operate safely in its intended environment.
• Reliability: The crane performs consistently under various operational conditions, confirming its reliability for everyday use.
• Operational Efficiency: The crane functions efficiently, handling its full load with ease, and operates smoothly during testing.

With all tests successfully completed, the crane is ready for delivery to Qatar, where it will undergo final installation and commissioning.

Manufacturing and Logistics

Manufacturing Location: Qingdao, China

The 10-ton low headroom portable gantry crane is manufactured and assembled in Qingdao, China. This location is known for its advanced manufacturing facilities, skilled workforce, and efficient production processes. The crane components, such as the main beam, hoist, control systems, and supporting structures, are fabricated and carefully assembled in this factory.

• Quality Control: Each part is inspected during production to ensure it meets the required standards before assembly.
• Assembly Process: Once all components are ready, the crane is assembled, including welding the main beam, installing the hoist, and connecting all electrical systems. Each stage of the assembly is carefully monitored to ensure everything fits together perfectly.

After assembly, the crane undergoes a series of tests to ensure that it is fully operational and meets both safety and performance requirements before it is prepared for shipment.

Shipping Plans

Once the crane has passed all the necessary testing and inspections, it is prepared for shipment to Qatar. The shipping process includes:

• Packaging: The crane is carefully disassembled, if needed, and packaged securely to prevent any damage during transit. Protective coatings are applied to sensitive parts to guard against corrosion during shipping.
• Transportation: The crane is transported to a port in Qingdao for shipment. Special care is taken to ensure that all parts, including the hoist and control systems, are securely packed and labeled for easy assembly upon arrival.

The crane is transported via sea freight, which is the most common and cost-effective method for shipping large industrial equipment internationally. The shipping company coordinates all logistics to ensure timely delivery.

Estimated Delivery

Following the final inspection and packaging, the estimated delivery time to Qatar is determined. The typical shipping time from Qingdao to Qatar is approximately 4 to 6 weeks, depending on the route and shipping conditions. The crane will be delivered to the designated port in Qatar, where local handling companies will arrange for unloading and delivery to the final destination.

Upon arrival, the crane will be carefully unloaded, and the local team will perform a quick inspection before installation.

Final Inspection and Delivery Preparation

Inspection

Before shipping, the crane undergoes a thorough final inspection to ensure its functionality and quality. The inspection process includes:

• Functional Testing: A complete run-through of the crane’s hoisting mechanism, control systems, and operational stability is performed once again. This ensures that all systems are working correctly and that the crane is ready for immediate use upon arrival.
• Structural Inspection: A detailed examination of the crane’s frame, beams, and joints is carried out to confirm there are no defects or weaknesses. The crane is inspected to ensure it complies with safety and quality standards.
• Compliance Check: The crane is checked to confirm that it meets international safety and performance regulations, such as CE and ISO certifications. This ensures the crane’s compliance with global standards before it leaves the factory.

The final inspection guarantees that the crane is in perfect working condition and ready for safe and reliable operation.

Packaging

Once the crane passes the final inspection, it is carefully packaged for transport. The packaging process includes:

• Disassembly (if necessary): If the crane is large or has components that need to be shipped separately, certain parts may be disassembled to prevent damage during transit. Each component is labeled for easy reassembly upon arrival.
• Protective Coatings: Sensitive parts, such as electrical systems and hoisting mechanisms, are covered with protective coatings to shield them from moisture or dust during shipping. This ensures the crane arrives in pristine condition.
• Secure Packaging: The crane is securely packed using strong, durable materials to prevent movement or damage while being transported. Special crates or containers are used to ensure all parts are held in place and remain intact.

This careful packaging ensures that the crane reaches Qatar without any damage, ready for quick and efficient reassembly.

Shipping

Once packed, the crane is set for shipping to Qatar. The logistics team arranges for:

• Shipping Route: The crane is shipped via sea freight, taking a route that ensures timely and safe delivery. The estimated shipping time is typically 4 to 6 weeks, depending on weather and port conditions.
• Tracking: The shipping company provides tracking information to monitor the crane’s progress during transit, keeping both the manufacturer and the customer updated on its location.
• Arrival and Unloading: Upon arrival at the port in Qatar, the crane is unloaded and inspected for any potential shipping damage. The local handling company will then manage the final delivery to the installation site.

With all preparations in place, the crane is on track for delivery and installation in Qatar, ensuring it will be ready for use in the customer’s operations.

Conclusion

The 10-ton low headroom portable gantry crane has successfully been constructed, tested, and is now ready for shipment to Qatar. Every step of the manufacturing process, from assembly to testing, has been carefully executed to meet the highest standards of quality and safety.

Rigorous testing has been carried out throughout the crane’s production and assembly stages to ensure its optimal performance. This included structural integrity checks, functional assessments, and load testing to verify that the crane can safely lift its maximum 10-ton capacity. The crane has passed all safety inspections and is certified for use, ensuring it will perform reliably and efficiently during operations in Qatar.

The low headroom gantry crane is now set to be shipped to Qatar. Upon arrival, it will undergo final installation and commissioning to ensure that it is fully operational and ready for immediate use. Once installed, the crane will be integrated into the customer’s operations, providing safe and efficient lifting solutions for their projects in Qatar.