500KG Portable Aluminum Gantry Crane for Sale UK Cleanroom Use

Portable aluminum gantry crane for sale 0.25  to 5 ton .Custom aluminum gantry crane for cleanroom use in UK. Get your economical cleanroom crane design.

Cleanrooms, vital in industries such as pharmaceuticals, electronics, and aerospace, require precision and sterility in material handling. A UK-based cleanroom facility recently faced a challenge to optimize their material handling processes. Their solution? Implementing a state-of-the-art 500KG portable aluminum gantry crane, specially designed for cleanroom environments.

Background and lifting requirements

Cleanroom environments maintain low levels of pollutants, ensuring product integrity, personnel safety, and regulatory compliance. Efficient and contamination-free material handling is crucial in such controlled spaces. The client, a leading pharmaceutical company, identified the need for a robust solution for their cleanroom.

The pharmaceutical facility was struggling with conventional material handling methods, which often resulted in contamination risks, time inefficiencies, and increased labor costs. They required a highly precise and cleanroom-compatible solution for their 500KG material handling tasks.

To optimize the lifting requirements for the aluminum portable gantry crane, ensuring it meets the specified criteria, we can refine the requirements as follows:

• Lifting Capacity: The gantry crane shall have a lifting capacity of 500kg to accommodate various materials and equipment within the cleanroom environment.
• Span: The crane shall provide a span of at least 5 meters to cover a wide range of work areas and ensure flexibility in material handling.
• Portability and Lightweight Design: The gantry crane shall be designed to be easily portable and lightweight for quick and convenient maneuvering within the cleanroom and around the facility.
• Non-Contaminating Materials: The gantry crane shall be constructed from non-contaminating materials, such as anodized aluminum, to prevent the risk of particle contamination in the cleanroom setting.
• Easy Installation and Maintenance: The gantry crane shall be designed for easy installation, disassembly, and maintenance, with user-friendly features that allow for efficient setup and upkeep, ensuring minimal disruption to cleanroom operations.

These optimized lifting requirements ensure that the aluminum portable gantry crane aligns perfectly with the needs of the cleanroom environment, promoting cleanliness, precision, and efficiency in material handling while maintaining a focus on simplicity and ease of use.

Optimized Custom Portable Aluminum Gantry Crane 500KG Solution

The pharmaceutical company, having identified their need for a specialized cleanroom gantry crane, discovered our solution through a Google search. After thorough evaluation, they procured a 500kg aluminum mobile gantry crane tailored precisely to their requirements. The customized gantry crane is now ready for export to the United Kingdom.

Detailed Specifications:

The custom portable aluminum gantry crane was meticulously engineered to meet the pharmaceutical company's precise demands. Here are the detailed specifications:

• Rated Load: The gantry crane boasts a rated load capacity of 500kg, ensuring it can efficiently handle a wide range of materials and equipment within the cleanroom.
• Working Range: With a working range of 3.5m x 55m, the crane provides ample coverage, allowing for flexibility in material handling tasks.
• Span: The gantry crane's adjustable span ranges from 5m to 3.5m, catering to various workspace requirements and ensuring adaptability.
• Lifting Height: Offering a lifting height of 1.95m, the crane facilitates precise vertical positioning of materials and equipment in the cleanroom.
• Crane Travel: The gantry crane is equipped with a manual/hand-push travel mechanism, enabling operators to easily navigate the crane within the cleanroom, even in confined spaces.
• Material: Crafted from lightweight yet robust aluminum, the crane's construction ensures ease of portability and resistance to contamination, fulfilling the critical cleanroom criteria.
• Certification: The gantry crane is certified with CE (Conformité Européene), attesting to its compliance with European safety standards and regulations, thus assuring the pharmaceutical company of its quality and safety.

This optimized custom portable aluminum gantry crane solution aligns seamlessly with the pharmaceutical company's unique cleanroom requirements, providing the precision, cleanliness, and adaptability needed for their material handling operations. It stands as a testament to our commitment to delivering tailor-made solutions that enhance operational efficiency and safety for our clients.

Main specifications of portable aluminum gantry cranes

• Rated load: 500kg
• Working range: 3.5m x 55m
• Span: 5m to 3.5m
• Lifting height: 1.95m
• Crane Travel: Manual/Hand-push
• Material: Aluminum

Main parts and components of the aluminium gantry crane 500kg

Custom features of 500kg portable aluminum gantry crane for sale UK

• Gantry Beams and Support Legs: - The gantry crane features sturdy gantry beams and support legs designed to support heavy loads while maintaining stability.
• Low Headroom Electric Chain Hoist: - A low headroom electric chain hoist is included as part of the crane's lifting mechanism, providing precise and efficient material handling within the cleanroom environment.
• Gantry Crane Frame Material: - The frame of the gantry crane is constructed using 6005T5 aluminum alloy. This material is chosen for its lightweight yet robust properties, making it ideal for cleanroom operations. Aluminum's resistance to corrosion and ease of cleaning is particularly advantageous in a sterile environment.
• Connecting Plate Quality: - The connecting plate, which joins various structural elements of the crane, is made from Q235 steel plate. This high-quality steel offers strength and durability.
• Surface Treatment of Aluminum Profiles: - The aluminum profiles undergo anodic oxidation treatment, resulting in a thin, hard, and protective oxide layer on the surface. This layer enhances the aluminum's resistance to wear and corrosion. The film thickness of the anodized layer is 10μm.
• Tensile Strength of Aluminum Profiles: - The aluminum profiles used in the construction of the gantry crane exhibit a high tensile strength of 260N/m², ensuring that the crane can withstand significant loads while maintaining its structural integrity.
• Connection Bolt: - The connection bolts used in the gantry crane are M16, chosen for their robustness and reliability in maintaining the structural integrity of the crane.
• Safety Devices: - The gantry crane is equipped with a comprehensive set of safety devices to ensure safe operation in the cleanroom environment. These devices may include overload protection, emergency stop buttons, and limit switches to prevent accidents and equipment damage.
• Control Form: - The control of the gantry crane is facilitated through a pendant control system, allowing operators to have precise control over the crane's movements, enhancing safety and accuracy in material handling.
• Protection Level: - The gantry crane is designed with a protection level of IP54, which ensures that the equipment is protected from dust and splashes, making it suitable for a variety of industrial environments, including cleanrooms.
• Working Level: - The crane is designed to meet working level A3, indicating its suitability for moderate-duty applications. This makes it well-suited for the typical material handling needs in cleanroom environments.
• Power Supply: - The gantry crane operates on a 3-phase power supply at 380V and 50Hz, ensuring compatibility with standard industrial power sources in the UK.

These customized features collectively create a high-quality, specialized 500KG aluminum gantry crane tailored to meet the unique demands of cleanroom material handling in the UK. Its design emphasizes both efficiency and cleanliness, making it an excellent choice for organizations seeking to optimize their operations while maintaining strict adherence to cleanliness and sterility standards.

Advantages and benefits of 500kg portable aluminum gantry crane in Uk

The client opted for a 500KG portable aluminum gantry crane, specifically engineered for cleanroom use. This portable aluminum gantry crane offered several key advantages:

• Material Compatibility: The aluminum construction ensured compatibility with cleanroom environments. It is corrosion-resistant and easy to clean, minimizing the risk of particle contamination.
• Precision Handling: The gantry crane's advanced controls allowed for precise and smooth movements, reducing the risk of product damage and contamination.
• Ergonomic Design: The gantry crane featured ergonomic handling tools, making it easier for operators to maneuver materials within the cleanroom.
• Space Efficiency: The portable aluminum gantry crane's compact design required minimal floor space, optimizing the cleanroom layout.
• Regulatory Compliance: The crane was designed to meet industry regulations and standards for cleanroom equipment.

The 500KG portable aluminum gantry crane was installed in the cleanroom, replacing manual handling methods. The transition was smooth, and training for operators was quick due to the crane's user-friendly controls. It provided the facility with a safer and more efficient means of handling materials.

The implementation of the 500KG portable aluminum gantry crane brought significant improvements to the cleanroom material handling process:

• Reduction in Contamination: The gantry crane significantly minimized the risk of particle contamination, enhancing product quality and safety.
• Enhanced Efficiency: Material handling times were drastically reduced, improving overall productivity.
• Cost Savings: The reduction in manual labor and lower contamination-related losses resulted in substantial cost savings.
• Regulatory Compliance: The facility easily passed cleanroom audits and inspections, meeting strict regulatory requirements.

The pharmaceutical facility's decision to invest in a 500KG portable aluminum gantry crane for cleanroom material handling was a resounding success. It not only improved the overall efficiency of their operations but also elevated the quality and sterility of their products. This case study showcases the importance of choosing the right equipment to meet the unique needs of cleanroom environments, demonstrating how the integration of modern technology can drive excellence in manufacturing and material handling processes.

Types of portable aluminum gantry cranes for Sale

Portable  aluminum gantry crane: This type of crane is designed to be easily moved from one location to another. It is ideal for use in construction sites and other temporary work areas.

Fixed Height portable aluminum gantry crane: This type of portable gantry crane has a fixed height and cannot be adjusted. It is designed for use in applications where the load size and shape are consistent.

Adjustable Span portable aluminum gantry crane: This type of crane has an adjustable span, allowing it to accommodate different load sizes. It is ideal for use in applications where the load size varies.

Telescoping portable aluminum gantry crane: This type of crane has a telescoping boom that can be extended or retracted as needed. It is ideal for use in applications where the load needs to be lifted to different heights.

Folding portable aluminum gantry crane: This type of crane can be folded up for easy storage and transport. It is ideal for use in applications where space is limited.

Heavy Duty portable aluminum gantry crane: This type of crane is designed to lift heavier loads than standard portable aluminum gantry cranes. It is ideal for use in industrial and manufacturing settings. 

Typical Application of Aluminum Portable Gantry Cranes

Aluminum portable gantry cranes have a wide range of applications due to their versatility, portability, and lightweight design. Some typical applications of aluminum portable gantry cranes include:

• Cleanroom Material Handling: As discussed in the previous case study, aluminum gantry cranes are ideal for cleanroom environments in industries like pharmaceuticals and electronics, where sterility and precision are essential.
• Workshops and Small Manufacturing Facilities: These gantry cranes are used for lifting and moving heavy machinery, equipment, and materials within small to medium-sized workshops and manufacturing settings.
• Aircraft Maintenance: In aviation maintenance facilities, aluminum portable gantry cranes are employed for lifting and positioning aircraft components, engines, and other heavy aviation equipment.
• Marine and Boat Maintenance: These gantry cranes are used in marinas and boatyards to lift and transport boats, engines, and equipment.
• Construction Sites: Aluminum gantry cranes are often used in construction for tasks such as lifting heavy construction materials, steel beams, and other equipment. Their portability allows them to be moved easily around the construction site.
• Warehouse and Logistics: These cranes are utilized for loading and unloading heavy pallets and materials in warehouses and logistics operations, offering a flexible material handling solution.
• Event Setup: Aluminum portable gantry cranes are employed in the event industry for setting up stages, lighting rigs, and other equipment that requires lifting and positioning.
• HVAC Installation: Heating, ventilation, and air conditioning (HVAC) systems often require heavy components to be lifted and positioned, making these gantry cranes a valuable tool in HVAC installation.
• Utility and Infrastructure Maintenance: These cranes are used for maintenance tasks in utility and infrastructure settings, such as lifting and positioning utility poles, transformers, and other heavy equipment.
• Machinery Installation: During the installation of heavy machinery in factories and industrial settings, aluminum gantry cranes can be used to lift, position, and align machinery components.
• Retail and Warehousing: Retailers and warehouses use aluminum portable gantry cranes for handling and rearranging heavy items and materials in storage facilities and retail spaces.
• Power Plants: Aluminum gantry cranes are used in power generation facilities for maintenance and repairs, assisting in the handling of heavy machinery and equipment.
• Outdoor Events and Festivals: These cranes can be employed for various tasks during outdoor events and festivals, such as setting up stages, sound equipment, and decorations.

Aluminum portable gantry cranes are prized for their ability to provide a flexible and reliable lifting solution in a wide range of industries and applications, especially where portability, ease of use, and cleanliness are essential. Their lightweight construction, easy setup, and maneuverability make them a versatile choice for various material handling tasks.

Get custom portable aluminum gantry crane Price

• Types of portable aluminum gantry cranes: Portable design or Adjustable height or Adjustable span?
• Weight capacity: _ton?
• Span/Width: _meters?
• Height under beam: _meters?
• Moving type: Manual/Hand-push moving or Electric Motor traveling?
• Power supply: 380V/50Hz/3 Phase or other request?
• Lifting hoist: Manual chain hoist or Electric chain hoist?
• Working environment: General use, Cleanroom or Corrosion Environment, Explosion-proof Environment, etc.
• Other requirements: _?