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5 Ton overhead Crane Installation in Pakistan, Single Girder Design

Single girder overhead crane 5 ton for sale Pakistan, good price. Check production & installation of 5 ton overhead crane in Pakistan. Check now.

Overview of overhead crane Pakistan project

  • Crane type: Single Girder Overhead Crane, European style
  • Main specifications: 5 ton -20.04m span -lifting height 9.6m
  • Country:Pakistan
  • Date:2016-06-19
  • Qty:1 sets

Background of 5 ton overhead cranes Pakistan project

We currently export a 5 ton overhead crane to Pakistan. Soft power, Schneider electric elements, and a Schneider inverter are all included. The overhead crane is required to handle steel plates. The distance between the runway beam surface and the lowest point of the workshop is 628mm. The available space in the workshop is limited. Therefore the European style single girder overhead crane is recommaned which can well fit into the Pakistan client ’ s workshop and at same time meed the lifting height requirement,  

Technical Parameter  of 5 ton overhead crane for Pakistan

  • Model: HD Model Single Girder Overhead Crane
  • Capacity of overhead crane : 5T
  • Span: 20.04
  • Lifting Height: 9.6m
  • Power Supply: 440V/50Hz/3PH
  • Lift Speed: 0.8/8 m/min
  • Hoist Travel Speed: 0-2/2-20 m/min
  • Crane Travel Speed: 0-2/2-20 m/min
  • Control Method: Remote Control
  • Quantity: 1 set
  • Including the bus bar and square rail

Production of single girder overhead crane 5 ton for sale Pakistan

Main girder overhead crane 5 ton for sale Pakistan  

Main girder overhead crane 5 ton for sale Pakistan 

Packaging of end carriages of 5 ton overhea crane for sale Pakistan  

Packaging of end carriages of 5 ton overhea crane for sale Pakistan 

 

5 ton single girder overhead crane installation in Pakistan

In addition, we assist our Pakistan client with overhead crane installation. We used the online construction to guide crane installation which can help those who know little on crane installation to finish the work.

 install 5 ton single girder overhead crane 

How to install 5 ton single girder overhead crane

Actually, Yuantai Crane will send an English manual along with the Overhead cranes, but the manual is usually useful for some people who are technical engineers, machine maintenance engineers, or are at least familiar with Overhead cranes, making it easier for them to study and operate. When it comes to installation costs, especially for single girder overhead and electric hoists, the cost can sometimes exceed the value of the goods; in this case, some general installation guides or skills should be learned.

Necessary tools for overhead crane installation :

  • Truck crane
  • Hammer
  • Different size of Wrenches
  • Tapes
  • Pinchers
  • Wire-cutter
  • Electroprobe
  • Electric welding machine
  • Multimeter

 Overhead crane rails & power lines installation:

There are overhead crane rails clamping plates and pressing plates, do welding and connections like below pictures

Overhead crane rail and power line 

Overhead crane rail and power line

The red line is the power line, which is seamless and has a tensioner installed at the end (see first picture below); the second picture shows the installation of a current connector for connection with the power line and the overhead crane.

Overhead crane power line tensioner and current connector 

Overhead crane power line tensioner and current connector
 

Spare parts should be installed on the overhead crane on  the ground.

Two small boxes on one end carriage are overhead crane traveling limit switches to prevent overhead crane from being hit; there are no limit switches on the other end carriage. The electric control box is located on the main girder (wire connection drawing is provided).

Single girder overhead crane and electric wire rope hoist parts 

End truck and end carriage installaton on the main girder of 5 ton overhead crane 

Hoist installation finished on the ground, too

Single girder overhead crane hoist installation 
 

Single girder overhead crane hoist installation

Hoist spare parts installation:

These two lifting protection mechanisms are the loading limiter in the first image and the lifting limit switch in the blue box in the second image.

Overhead limiter and electric hoist protection devices 

Overhead limiter and electric hoist protection devices


Installation overhead crane on the runwaybean on the workshops

 Use the truck overhead crane to lifting the beam with hoist on the workshop.After installing the beam in the workshop, it is time for electrical commissioning. There are wiring connection drawings for the entire overhead crane and hoist, so just connect everything as directed. It will be easier to complete the work if there is an electrical engineer or electrician on site. If the beam is long, two truck overhead cranes should be used, typically one-third point on each side.

5 ton single girder overhead crane installation on the runway beams 

5 ton single girder overhead crane installation on the runway beams


5 ton overhead crane commissiong and testing 

The last step and also the most important step: commissioning and testing

Please verify the following before testing:

  • If the power source is incorrect—and different nations have varying requirements for power sources—it will have a major impact on the situation.
  • Verify again that the wire connections are made and that they are located correctly.
  • Verify that all of the bolt connections and welding components are tightened. Some components require on-site welding.
  • The traveling reducer and lifting gearbox typically need to be greased on location; the amount of oil needed is indicated on the reduction and gearbox; add common machine oil as needed before starting.
  • Last but not least, if the commissioning of an overhead crane fails the first or second time, check the wire connections constantly and keep trying until the crane moves smoothly.


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