32 Ton Gantry Crane for Sale to Philippines, Complete Kit Crane

32-ton gantry crane with double girder design, complete kit, European components, tailored for steel factory . Check gantry crane for sale Phlippines.

MG 32 Ton Gantry Crane for Sale to the Philippines

Full Gantry Crane Double Girder Design with Complete Kit

Supplying an MG 32-ton gantry crane to a steel factory in the Philippines is an important project for us. This crane will be used to lift heavy steel billets, ensuring smooth and efficient operations at the facility. It’s not just about delivering a crane—it’s about providing the right solution that fits the customer’s exact needs.

How It Started

Back in September 2020, the customer reached out to us with a simple request. They were looking for hook blocks, a key component for lifting operations. We quickly provided our product catalog and recommended a suitable solution.

Then came an unexpected question: "Can you supply gantry cranes?" The answer was a definite yes! That was the turning point. Shortly after, they sent us an inquiry for a 20-ton gantry crane as part of a tender for a steel factory in the Philippines.

A Simple Request Turns into a Bigger Project

At first, the project seemed straightforward. The customer already had a similar gantry crane in operation and wanted another one with the same design. However, things quickly evolved.

During our discussions, we initially proposed an upper rotating gantry crane with Chinese-brand components. But as we worked closely with the customer, their needs changed. Over five months, we went through several design modifications.

Here’s how the crane evolved:

• Capacity upgrade: Originally 20 tons, later increased to 32 tons to handle heavier loads.
• Design change: Shifted from an upper rotating to a lower rotating design for better efficiency.
• Component upgrade: Moved from Chinese-brand parts to high-end European brands like Siemens, SEW, and Schneider.
• Additional features: The customer requested a moved cabin room and wireless remote control for flexible operation.

What started as a simple inquiry for hook blocks turned into a highly customized 32-ton gantry crane project. Now, with production in progress, this crane will soon be installed in the Philippines, improving material handling at the steel factory.

Customer Requirements and Project Evolution

Initial Request

The customer initially reached out with an inquiry for a 20-ton gantry crane, intended for a tender in a steel factory located in the Philippines. The steel factory already had a similar crane in operation and needed an additional unit that could handle the same tasks.

double girder gantry crane with similar structured for your refernece 

Design Evolution

From the start, we proposed a solution based on an upper rotating gantry crane, which was equipped with Chinese-brand components. However, as we continued discussions and gained a deeper understanding of the customer’s needs, the requirements began to evolve.

Over the course of five months, we worked closely with the customer, making key adjustments to the original design.

• Capacity Increase: The crane capacity was upgraded from the initial 20 tons to 32 tons, ensuring it could handle heavier steel billets more efficiently.
• Design Change: The design was shifted from an upper rotating gantry crane to a lower rotating design, offering greater stability and better control.
• Component Upgrade: The customer requested a higher standard for the components. As a result, we switched from Chinese-brand components to well-known European brands, including Siemens for motors, SEW for reducers, and Schneider for electrical components.
• Additional Requirements: Along with the design upgrades, the customer asked for additional features, such as a moved cabin room and wireless remote control. This change was made to improve the crane's flexibility and ease of operation.

These changes turned the original request into a much more advanced and customized 32-ton gantry crane, perfectly suited for the steel factory’s operations.

Finalized Specifications

The finalized specifications for the MG 32-ton gantry crane are as follows:

• Capacity: 32 tons, ensuring the crane can handle heavy lifting operations.
• Span Length: 32m + 8.6m + 8.6m, providing a wide reach to accommodate various load positions.
• Lifting Height: 10.5m, allowing the crane to lift materials to significant heights, suitable for steel billet handling.
• Work Class: A6, designed for heavy-duty operation in demanding environments.
• Control Mode: Moved cabin room + wireless remote control, offering flexibility and ease of operation.
• Power Source: 380V/50Hz/3Ph, matching the power requirements of the installation site.

Component Brands

• Main Lifting Motor: Siemens, known for reliable and high-performance motors.
• Main Lifting Reducer: SEW, offering smooth and precise motion control.
• Cross Traveling Motor/Reducer/Brake: SEW, ensuring safe and efficient movement across the gantry.
• Crane Traveling Motor/Reducer/Brake: SEW, providing robust and consistent crane movement.
• Electrical Components: Schneider, ensuring top-quality electrical controls and safety features.
• Frequency Inverter: Schneider, enabling smooth speed control and energy efficiency.
• PLC System: Siemens, providing advanced automation and control for the crane's operations.

Installation Site

The crane will be installed in the Philippines at a steel factory, where it will be used for heavy lifting operations.

Production Timeline

The production timeline for the crane is estimated at 4 months, and the crane is currently under production. This timeline allows us to meet the customer's specifications while ensuring the highest quality standards for the final product.

Components of a Full Gantry Crane Double Girder Design

Gantry Frame

The gantry frame is the main support structure of the crane, consisting of two vertical legs and a horizontal beam. This frame is designed to provide the necessary strength and stability to handle heavy lifting operations. The solid construction of the frame ensures that the crane remains secure and steady, even during demanding tasks.

Hoist Trolley

The hoist trolley is an essential component that moves along the gantry beam, carrying the load. It is designed to be versatile and can be equipped with specialized lifting tools such as hooks, grabs, or magnets, depending on the type of load being handled. For this particular project, the hoist trolley is specifically tailored to lift steel billets efficiently and safely.

End Carriages

Located at the ends of the gantry frame, the end carriages support both the hoist trolley and the crane itself. These carriages are equipped with wheels, allowing the crane to move smoothly along the runway. The wheels ensure that the crane maintains its stability and can travel effortlessly across the designated area.

Crane Runway

The crane runway is the track or path along which the gantry crane moves. It consists of rails mounted either on the ground or on an elevated structure. The runway guides the crane, ensuring it travels in a precise direction and is accurately positioned for lifting operations. The smooth design of the runway contributes to the overall stability of the crane.

Electrical System

The electrical system powers the crane, ensuring its efficient operation. The crane is equipped with Siemens and SEW motors, which provide reliable performance during heavy lifting tasks. Schneider electrical components are used throughout the system, ensuring high reliability, efficiency, and ease of control. These components are integral to maintaining the crane’s functionality and ensuring smooth operations.

Controls and Safety Features

The crane is operated via a moved cabin room and wireless remote control, offering flexibility for the operator. This system allows the crane to be controlled easily from different positions, improving workflow efficiency. Additionally, the crane is equipped with critical safety features, including limit switches. These safety mechanisms prevent overloading and over-traveling, ensuring that the crane operates within its safe limits at all times.

Advantages of the MG 32 Ton Gantry Crane for the Philippine Steel Industry

Custom Design Based on End-User Experience

This crane has been custom-designed with the end-user’s experience in mind. The new MG 32-ton gantry crane closely mirrors the design of the existing crane in operation at the steel factory, ensuring compatibility. The customer’s feedback and operational needs were thoroughly considered during the design process. As a result, the crane’s configuration is tailored to fit seamlessly into the factory’s operations, reducing the time required for integration and ensuring smooth operation from day one.

Upgraded European Components for Enhanced Performance

To maximize efficiency and durability, this crane is equipped with top-of-the-line European components:

• Siemens motors provide reliable, powerful performance for lifting operations.
• SEW reducers offer smooth, precise movement control, essential for efficient crane operation.
• Schneider electrical components, including frequency inverters and PLC systems, ensure reliable control and smooth operation.

These high-quality components are selected for their proven durability and efficiency, ensuring the crane can withstand the heavy demands of a steel factory environment and operate with minimal maintenance.

Advanced Control and Safety Features

This crane offers dual control modes for greater flexibility and enhanced safety:

• The moved cabin room allows for hands-on control close to the crane, offering precision and responsiveness in operation.
• The wireless remote control provides the operator with the option to control the crane from a safe distance, improving operational flexibility.

Safety is prioritized, with essential limit switches in place to prevent overloading or over-traveling. These features significantly enhance the safety of crane operations, reducing the risk of accidents in high-risk environments.

Optimized for Heavy-Duty Steel Billet Handling

Designed specifically for the steel manufacturing process, the MG 32-ton gantry crane excels at handling steel billets. It has been classified with a work duty rating of A6, meaning it is capable of continuous operation in heavy-duty conditions. This high classification ensures that the crane can handle frequent lifting cycles without loss of efficiency or safety. It is a perfect match for a steel factory environment, where reliability and performance are essential for maximizing productivity.

Conclusion

Project Evolution

• This project started with a simple request for a 20-ton gantry crane for a steel factory in the Philippines.
• Through a detailed consultation process, the crane’s capacity was upgraded to 32 tons to meet the factory’s heavy-duty requirements.
• The design also evolved, shifting from an upper-rotate to a lower-rotate configuration, ensuring better functionality for the specific lifting needs.
• We upgraded the crane with high-quality European components, including Siemens motors, SEW reducers, and Schneider electrical systems, to provide long-lasting performance, reliability, and efficiency.

How the Crane Meets the Factory’s Needs

The final crane design is a perfect fit for the steel factory’s operations, offering:

• Powerful lifting capabilities, with a capacity of 32 tons for handling steel billets.
• A dual control mode (moved cabin and wireless remote), giving operators flexibility and ensuring safety.
• A6 work class for continuous, demanding operations, allowing the crane to work in tough environments with minimal downtime.

The crane’s efficient operation, enhanced safety features, and customization make it an excellent investment for improving productivity and reducing operational costs.

Production Status and Installation

• The crane is now in production, with a lead time of about 4 months.
• After production, it will be delivered and installed at the steel factory in the Philippines, ready to enhance operations.
• This gantry crane offers a durable, reliable solution that meets the toughest industrial standards and can help your operations run smoother and more efficiently.

If you are looking for a customized, high-performance gantry crane solution for your facility, we are here to help. Whether you need a crane for heavy-duty lifting, enhanced safety, or improved efficiency, our team can design and deliver the perfect crane for your needs.

Send us an inquiry today to discuss your specific requirements, and let’s work together to find the ideal solution for your facility’s needs.