60 Ton Overhead Crane for Sale Poland, Custom Open Winch Crane

Case Study: 60 Ton Overhead Crane for Sale in Poland – Customized Open Winch Crane, European Style

Case study of a 60-ton customized European-style overhead crane with open winch, ideal for heavy industrial applications in Poland.

This case study focuses on a 60-ton overhead crane currently available for sale in Poland, specifically designed to meet the heavy lifting demands of various industrial applications. The crane is a customized double girder overhead crane, which features a European-style open winch trolley. This combination of design elements makes the crane highly efficient, reliable, and adaptable for a range of demanding tasks in sectors such as manufacturing, construction, and heavy industry.

The double girder overhead crane is known for its superior lifting capacity and stability, especially in high-demand environments. The design allows for a higher load capacity compared to single girder cranes, making it ideal for handling heavier materials or larger equipment. The European-style open winch trolley ensures smooth, efficient operation and easy maintenance, making it a suitable choice for both long-term operation and easy servicing.

The purpose of this case study is to provide an in-depth analysis of the crane’s specifications, customization options, and how these elements contribute to its suitability for industrial applications in Poland. With Poland’s growing industrial sector, particularly in manufacturing and heavy industry, this crane represents a reliable and powerful solution for companies requiring heavy lifting solutions. The study will look at the crane's design, its capabilities, and how it can meet the specific needs of industries in Poland.

Crane Specifications and Customization

Crane Type: Double Girder Overhead Crane with Open Winch Trolley QDX

The double girder overhead crane is designed to provide exceptional stability and load-bearing capacity, making it an ideal choice for demanding industrial applications. Unlike single girder cranes, the double girder design utilizes two parallel beams, which increases both strength and safety. This design allows the crane to handle heavier loads without compromising on stability, making it a reliable choice for facilities with high-volume or heavy-duty lifting requirements.

The primary benefits of the double girder design include:

Higher Load Capacity: The double girder structure provides enhanced support, enabling the crane to lift up to 60 tons. This allows it to handle large and heavy materials, such as steel coils, large machinery, and components used in manufacturing processes.
Improved Stability: With two girders supporting the crane's framework, there is reduced risk of sway or instability during operation, ensuring smoother and safer lifting, especially when moving heavy loads over long distances.
Extended Span: The design can also support wider spans, allowing for greater flexibility in crane positioning and coverage within the workspace.

European-Style Open Winch Trolley

The open winch trolley is a key feature in this crane’s design, particularly noted for its smooth operation, efficiency, and ease of maintenance. The European-style open winch trolley uses a simpler, open frame design that allows for easier access to the winch and lifting mechanism, which is a significant advantage in terms of maintenance and repairs.

Key features of the open winch trolley design include:

Efficiency: The open winch system ensures smooth, consistent lifting without interruptions, making it an ideal choice for facilities that require high operational uptime.
Ease of Maintenance: The open frame design allows technicians easy access to the winch, motors, and other critical components, reducing downtime during maintenance and repairs.
Smooth Operation: The winch trolley operates with minimal friction, ensuring a quieter and more reliable operation, which is crucial when handling large loads or working in noise-sensitive environments.

open winch trolley for 60 ton overhead crane
builtdup hoist for double girder overhed crane

Capacity Breakdown: 60 tons / 12.5 tons / 3.2 tons

The crane is equipped with three different capacity options to suit a variety of lifting needs within a facility:

60 Tons: This is the crane’s maximum capacity, designed for handling heavy, oversized materials or machinery such as large industrial components, steel plates, or heavy equipment. It is perfect for applications that require the lifting of substantial weight with maximum safety.
12.5 Tons: This mid-range capacity is well-suited for lifting moderately heavy loads like medium-sized equipment, components in the automotive or manufacturing industries, or assemblies in production lines. It offers a balance between capacity and operational flexibility.
3.2 Tons: The smallest capacity is ideal for lighter tasks, such as handling smaller components, tools, or equipment that require precision lifting. This load capacity ensures that the crane can be adapted for various levels of lifting without overloading the system, providing versatility for different applications.

By offering multiple capacities, the crane can be customized to meet a broad range of operational needs. This flexibility ensures that users can select the appropriate lifting capacity for different types of materials or tasks, optimizing both safety and performance.

Lifting Height: 16.5 meters for Two Capacities and 18 meters for the Smallest Capacity

The lifting height of the crane is another important customization factor. The crane is designed with:

16.5 meters of lifting height for the 60-ton and 12.5-ton capacities. This is ideal for high-clearance tasks, such as stacking large items, lifting heavy materials for storage, or handling oversized machinery that requires substantial vertical space.
18 meters for the 3.2-ton capacity, providing even more lifting height for lighter loads. This additional height is crucial when the crane needs to lift materials to higher levels in a facility, such as placing items on higher storage racks or moving equipment over multiple levels in a complex.

These height configurations are particularly important in industrial settings with multi-level structures or high-ceilinged buildings, where ample lifting height ensures that the crane can reach all areas of the workspace, improving operational flexibility.

Crane Span: 18.55 Meters

The crane span refers to the horizontal distance between the two girders of the crane, and in this case, the span is 18.55 meters. This wide span allows the crane to cover a larger area within the facility, which is particularly beneficial in environments where the crane is expected to operate over a broad space or multiple workstations.

Key advantages of the 18.55-meter span include:

Increased Reach: The crane can cover a larger operational area, enabling it to reach across multiple work zones without needing to reposition. This is especially useful in large workshops or manufacturing floors.
Flexibility in Layout: The wide span allows for more flexible facility layouts, as the crane can be positioned in a way that covers more space with fewer obstructions, improving overall efficiency in moving materials.
Enhanced Lifting Range: With an increased span, the crane can reach across wider areas, reducing the need for multiple cranes or additional lifting equipment to cover the same distance.

Overall, the 18.55-meter span is a key feature that provides operational flexibility, reduces inefficiencies, and helps users make the most of their available space in large facilities.

In summary, the customization of this 60-ton overhead crane in terms of its double girder design, open winch trolley, capacity breakdown, lifting height, and crane span ensures that it is well-suited for a variety of industrial applications. Whether handling heavy machinery, large components, or smaller equipment, the crane’s design allows for efficient, stable, and versatile operation, making it an excellent choice for industrial facilities in Poland and beyond.

Power Supply and Technical Specifications

Power Supply: 400V 50Hz 3P

The 400V 50Hz 3P power supply is a standard electrical configuration used across industrial sectors in Europe, ensuring compatibility with local power systems and adherence to European Union electrical standards. This three-phase power supply delivers consistent and efficient energy to the crane, which is essential for high-demand lifting operations.

European Standard Compliance: The 400V 50Hz 3P system is the most common voltage and frequency used in European industrial environments. This ensures that the crane can operate seamlessly within the local electrical infrastructure, making it suitable for facilities in Poland and other European countries.
Efficient Power Distribution: A three-phase power system like this one provides more stable and reliable energy delivery compared to single-phase systems. This minimizes energy losses and ensures that the crane operates efficiently even under heavy load conditions.
Reduced Operating Costs: Using this power supply setup ensures that the crane is optimized for energy efficiency, which reduces electricity costs over time. The stable and balanced power flow also helps prolong the lifespan of the crane’s electrical components, reducing the frequency of repairs and maintenance.

In an industrial setting, such as heavy manufacturing or steel production, where equipment needs to run for long hours, the 400V 50Hz 3P power supply ensures reliable and smooth operation, allowing businesses to meet production demands without worrying about power interruptions or inefficiencies.

Motor and Control Systems

The motor and control systems are crucial components of the crane, ensuring that it operates with precision, reliability, and safety. The crane integrates advanced hoisting systems, high-efficiency motors, and state-of-the-art control mechanisms, all designed to handle the crane’s heavy lifting tasks.

Motors: The crane utilizes high-performance motors that are capable of supporting the heavy load capacities, ensuring smooth acceleration and deceleration during operation. These motors are energy-efficient, reducing operating costs while providing the necessary torque to lift and move heavy loads safely.
Hoisting System: The hoisting system, a key part of the crane, is designed to lift materials with precision and reliability. It consists of robust components such as the winch, drum, and hoist, which work in unison to lift and lower the load efficiently. The hoisting system is fully integrated with the crane’s power supply, ensuring consistent operation and responsiveness even under heavy load conditions.
Control Mechanisms: The crane is equipped with advanced control systems that allow for precise operation, minimizing the risk of accidents or errors. These systems offer variable speed control, smooth start and stop functions, and load monitoring features to ensure safe lifting and handling. Additionally, the control system can be customized for specific operational needs, enabling the crane to adapt to various lifting tasks.

The integration of these components ensures that the crane is capable of performing complex lifting operations with ease, making it ideal for industries requiring high precision and reliability.

main girder of double girder overhead crane
main girder of top running overhead crane double girder

Project Location and Application

Project Location: Poland

Poland has a well-established and growing industrial sector, particularly in heavy manufacturing, automotive production, and steel production, which require robust and reliable lifting solutions. The demand for overhead cranes in these sectors is significant, as these industries often deal with large, heavy materials and machinery that require precise and efficient handling.

Industrial Sector Overview: Poland’s manufacturing sector is one of the largest in Central Europe, and it has been a key contributor to the country’s economic growth. The automotive and steel industries, in particular, rely heavily on overhead cranes for tasks such as material handling, assembly, and maintenance.
Heavy Manufacturing: Industries that produce large equipment or machinery, such as machine tool manufacturing and power generation, rely on cranes like the 60-ton overhead crane for lifting heavy parts and components. These cranes help improve operational efficiency and worker safety by providing a controlled and reliable lifting system.

The presence of a well-established industrial base in Poland makes this crane a suitable solution for a wide range of applications, from lifting heavy steel beams to assembling large automotive parts.

Customized for Local Needs

The 60-ton overhead crane is specifically customized to meet the unique needs of the Polish industrial landscape. The customization process takes into account several important local factors, ensuring that the crane operates optimally in Poland’s industrial environment.

Environmental Conditions: Poland experiences a range of environmental conditions, including extreme winters with temperatures well below freezing, as well as varied humidity levels in industrial environments. The crane is designed to withstand these conditions, with components that are resistant to corrosion, freezing, and wear. Special coatings and treatments are applied to protect the crane from harsh weather, ensuring its longevity and reliability in any season.
Operational Needs: The crane’s multiple lifting capacities (60 tons, 12.5 tons, and 3.2 tons) allow it to be used across different applications within various industries. For example, the 60-ton capacity is ideal for the steel industry, while the 3.2-ton capacity is perfect for the automotive sector, which requires more precise and lighter lifting. The versatility of the crane allows it to be customized to meet the specific needs of different businesses within Poland.
Safety Standards: Poland adheres to European Union safety standards, which are some of the strictest in the world. The crane is designed to meet or exceed these standards, ensuring that it operates safely and efficiently. Safety features such as overload protection, anti-sway systems, and emergency stop functions are incorporated into the crane’s design, providing peace of mind for operators and preventing accidents during operation.

The crane’s design and features make it a perfect fit for Poland’s industrial needs, from its harsh climate considerations to the demanding operational requirements of local industries.

Benefits of the Customized 60 Ton Overhead Crane

Enhanced Load Handling Capacity

The 60-ton overhead crane offers a wide range of load capacity options—60 tons, 12.5 tons, and 3.2 tons—making it a highly versatile solution suitable for a variety of industrial applications. This flexibility allows it to be used in diverse sectors such as:

Heavy Manufacturing: The crane’s 60-ton capacity is ideal for lifting large, heavy components like steel beams, large machinery, or industrial parts that require substantial lifting power.
Automotive Production: With the 12.5-ton capacity, the crane is perfect for handling automotive components, assembly line operations, or loading/unloading vehicle parts, offering precise and efficient handling.
Light Industrial and Maintenance Work: The 3.2-ton capacity is designed for lighter lifting tasks, such as moving smaller components, tools, or equipment in workshops and assembly areas.

This flexibility in load handling ensures that the crane can be adapted to the specific needs of various industries, providing a single solution for a wide range of lifting tasks. Whether it’s lifting heavy equipment in the steel industry or handling lighter components in automotive assembly, the crane’s customizable capacities make it an indispensable tool in diverse operational settings.

Safety and Efficiency

Safety is a paramount concern in industrial environments, and the 60-ton overhead crane is designed with several advanced safety and efficiency features to ensure smooth, secure operations:

Anti-Sway Systems: The crane is equipped with anti-sway technology that minimizes the swinging of the load during lifting and transportation. This reduces the risk of accidents caused by load instability and helps maintain precision when moving materials across the workspace.
Overload Protection: The crane is fitted with overload protection systems that prevent the lifting of loads beyond the crane’s rated capacity. This feature ensures the crane operates within safe limits, protecting both the equipment and the operator from potential damage and hazards.
Precise Control Systems: The crane is integrated with advanced control systems that enable smooth and precise handling of loads. Variable speed control allows for more accurate positioning of loads, which is especially important when moving sensitive or heavy materials. The control systems are intuitive, making it easier for operators to maintain full control over the crane’s movements at all times.

These features not only improve safety but also contribute to operational efficiency by minimizing the risk of accidents, reducing downtime, and enhancing the overall performance of the crane.

Main parts loaded into container, 60 ton crane hook at sight

Main components of 50 ton overhead bridge crane loaded into container, the crane cabin at sight.

Long-Term Durability

The European-style design of the 60-ton overhead crane contributes significantly to its long-term durability, especially in challenging industrial environments. Several key factors make the crane exceptionally durable:

Anti-Corrosion Coatings: The crane is constructed using materials with anti-corrosion properties and is treated with special coatings that protect it from rust and deterioration. This is crucial for cranes working in harsh environments like steel mills, automotive plants, or outdoor facilities, where exposure to moisture and chemicals can lead to corrosion.
Weather-Resistant Features: Designed to withstand extreme weather conditions, the crane’s components are made from high-quality materials that resist the wear and tear caused by exposure to sunlight, rain, snow, or even extreme temperatures. Whether operating indoors or outdoors, the crane’s robust construction ensures it remains functional and reliable for many years.
Structural Integrity: The double girder design adds to the crane’s structural integrity, providing greater strength and resistance to bending or warping under heavy loads. This makes the crane capable of performing reliably even when lifting at maximum capacity over extended periods.

These durability features make the crane a long-term investment, ensuring it continues to perform at optimal levels while minimizing the need for repairs or replacements. The crane is built to handle the rigors of industrial environments, offering businesses a reliable, long-lasting lifting solution.

Cost-Effectiveness

The 60-ton overhead crane is designed with several cost-saving benefits that make it a smart long-term investment for businesses:

Energy-Efficient Design: The crane incorporates energy-efficient motors and control systems that reduce power consumption during operation. This leads to lower electricity costs over time, making it an environmentally friendly and cost-effective solution for industrial applications.
Reduced Maintenance Costs: Thanks to its easy-to-maintain European-style open winch trolley and robust build, the crane requires less frequent servicing. Its design allows for quick access to components that need maintenance or replacement, minimizing downtime and repair costs. The use of high-quality materials also ensures that wear and tear are reduced, which translates to fewer repairs and lower maintenance expenses.
Long-Term Benefits of Custom Solutions: The crane is tailored to meet specific operational requirements, ensuring it functions efficiently within the user’s facility. By choosing a crane that is customized to the exact needs of the business, companies can optimize performance and reduce the need for additional equipment or modifications. This helps to avoid unnecessary costs in the long run.

Overall, the cost-effectiveness of this crane comes from its energy-efficient operation, reduced maintenance needs, and long lifespan, providing a high return on investment for businesses across various industries.

The 60-ton overhead crane offers significant benefits in terms of load handling flexibility, safety, durability, and cost-effectiveness. Its customizable features make it a versatile solution for a variety of industrial applications, while its advanced safety systems and energy-efficient design ensure smooth, reliable operations. With its long-lasting durability and reduced operational costs, this crane represents a solid investment for companies looking to enhance productivity and ensure long-term operational success.

Heavy open winch trolley ready for packaged and delivery

Conclusion

The 60-ton overhead crane is a highly customized solution designed to meet the specific demands of Poland's diverse industrial sectors. With its double girder design, European-style open winch trolley, and flexible load capacities (60 tons, 12.5 tons, and 3.2 tons), the crane is versatile enough to handle a wide range of tasks in heavy manufacturing, automotive production, steel production, and other industries. Its 16.5-meter to 18-meter lifting heights and 18.55-meter span provide ample reach and lifting power, making it suitable for large-scale operations that require both heavy lifting and precision handling.

The crane is equipped with advanced safety features such as anti-sway systems, overload protection, and precise control mechanisms, ensuring both operator safety and operational efficiency. Additionally, its weather-resistant and anti-corrosion design ensures long-term durability, even in Poland's variable climate and industrial conditions.

In conclusion, the 60-ton overhead crane represents a strategic asset for industries in Poland, offering enhanced lifting capabilities, safety, and cost savings. As businesses look to the future, investing in such a customized solution will help them meet the challenges of modern industrial operations and position them for long-term success.