10 ton Double Girder Overhead Crane with Grab Bucket

10 ton grab overhead crane for sale.10-ton overhead crane with grab bucket, designed for bulk material handling in cement plant, high performance & safety.

Introduction

Overhead cranes are essential in cement plants and other heavy industries. They help with the fast and safe handling of bulk materials, reducing manual labor and increasing efficiency. These cranes are designed to lift and move heavy loads with ease, which is vital in industries that rely on continuous material flow.

The QZ Double Girder Overhead Crane with Grab Bucket is built to handle such tasks. It’s specifically designed for heavy-duty lifting and material handling. This crane is widely used in industries like:

• Metallurgy
• Building materials
• Chemical industry
• Coal mining

With its powerful features and durable design, the QZ Double Girder Overhead Crane is perfect for handling bulk materials like ores, slag, coal, and sand, ensuring smooth operations in environments like cement plants.

qz grab bucket overhead crane for sale 

Product Overview

The QZ Double Girder Overhead Crane is built for heavy-duty material handling, providing the stability and strength needed to handle large, heavy loads. With its double girder design, the crane can lift and transport bulk materials efficiently and safely. It’s equipped with a Grab Bucket, making it ideal for industries that deal with loose or bulky materials.

Main Application

This crane is primarily used for loading and unloading bulk materials. Its grab bucket makes it especially useful for handling materials that are difficult to manage with traditional lifting methods. Some of the key materials it handles include:

• Ores – Often heavy and abrasive, ores are easily handled by the crane’s powerful lifting capacity.
• Slag – A byproduct of industrial processes, slag is commonly handled with overhead cranes to ensure safe and efficient removal.
• Coke – Used in the production of steel, coke needs to be moved quickly and safely, and the QZ crane is ideal for this task.
• Coal – A common material in cement plants and power stations, coal requires careful handling to prevent spillage and ensure proper storage.
• Sand – Used in many construction applications, sand needs to be moved in bulk quantities, which the QZ crane is designed to handle efficiently.

With the grab bucket, this crane can lift large quantities of these materials, even in challenging environments, making it a reliable choice for various operations.

Industries Served

The QZ Double Girder Overhead Crane is versatile and serves multiple industries that require reliable and heavy-duty material handling equipment. Some of the industries that benefit from this crane include:

• Cement Plants – The crane handles bulk materials such as coal, slag, and sand, which are essential in cement production.
• Metallurgy – In metalworking industries, the crane is used for moving ores, scrap metal, and other heavy materials in smelting and refining processes.
• Building Materials – For the construction industry, the crane helps move materials like sand, gravel, and cement, improving workflow and efficiency.
• Chemical Industry – The crane handles bulk chemicals, powders, and other materials used in manufacturing processes.
• Coal Mining – Used in loading and unloading operations, the crane efficiently handles the transport of coal from mines to processing plants or storage areas.

By serving these diverse industries, the QZ Double Girder Overhead Crane ensures that heavy materials are moved with precision, speed, and safety, contributing to the smooth operation of plants and factories.

Case Study: QZ Double Girder Overhead Crane with Grab Bucket for Cement Plant, Egypt

Key Product Parameters for the 10-ton Grab Bucket Overhead Crane for Egypt

The QZ Double Girder Overhead Crane with a Grab Bucket, designed specifically for the cement plant in Egypt, boasts high performance and efficiency. Here are the key parameters of this 10-ton crane:

• Lifting Capacity: 10 tons. The crane is capable of lifting up to 10 tons of bulk materials at a time, making it ideal for handling heavy materials like coal, slag, and sand in cement production.
• Span: 31.5 meters. With a span of 31.5 meters, the crane can cover a large working area, allowing for efficient handling of materials across the plant. This wide span is essential for reaching different parts of the facility, especially in expansive cement plants.
• Lifting Height: 18 meters. The lifting height of 18 meters ensures the crane can reach high storage bins or transport materials to elevated areas, such as loading areas or transport vehicles.
• Lifting Speed: 29 m/min
  The crane’s lifting speed of 29 meters per minute allows for fast material handling, helping to speed up the loading and unloading process in the plant.
• Traveling Speed:
• Main Crane: 89 m/min. The main crane travels at 89 meters per minute, ensuring quick positioning and movement across the facility.
• Trolley: 45.6 m/min. The trolley moves at 45.6 meters per minute, enabling smooth operation and precise positioning of the grab bucket for material handling.
• Work Duty: A6. The A6 work duty rating indicates that this crane is designed for medium to heavy-duty operations, with the ability to handle frequent use in demanding environments like cement plants.
• Operating Mode: Cabin Control. The crane operates with cabin control, which provides the operator with a clear view of the load and the surrounding environment. This control mode ensures high precision and safety while operating the crane, especially in busy industrial settings.

These parameters highlight the crane’s ability to perform efficiently and safely in demanding conditions, making it a perfect fit for cement plants in Egypt or similar industries.

Design Features

The QZ Double Girder Overhead Crane with Grab Bucket is designed with a range of features that enhance its performance, safety, and durability. Here’s an overview of the key design elements:

Double Girder Structure

• The crane features a double girder design, which provides superior stability and strength.
• Enhanced Load Handling: This structure allows the crane to handle heavy loads, such as bulk materials like slag, coal, and sand, without compromising its safety or reliability.
• Increased Durability: The robust double girder design ensures the crane can withstand the rigors of heavy-duty operations over time, especially in demanding environments like cement plants.

Grab Bucket

• The grab bucket is a key feature of this crane, making it ideal for bulk material handling.
• Efficient Material Handling: The design of the grab bucket allows for quick, efficient, and secure loading and unloading of materials like ores, coal, and sand. It can easily grip and transport loose, heavy materials, ensuring minimal spillage and waste.
• Versatility: Whether lifting sand, coke, or slag, the grab bucket’s ability to open and close around materials makes it a versatile tool for various bulk handling needs in a cement plant.

Power Supply

• The crane uses a three-phase four-wire AC 380V, 50HZ power supply, ensuring stable and reliable power for smooth operation.
• Power Distribution: The power is distributed through a sliding wire system, which allows for efficient and safe operation by supplying consistent power to the crane’s motors, lighting, and auxiliary circuits.
• The sliding wire system is ideal for cranes that need to cover large spans, providing a continuous and reliable power source as the crane moves across the plant.

Cable Management

• Concealed Cables and Wires: To ensure safety and maintain a clean, organized appearance, the crane’s cables and wires are concealed within the structure. This reduces the risk of damage and minimizes the potential for accidents.
• Galvanized Wire Troughs: Cables for both the large and small cars are routed through galvanized wire troughs, protecting them from wear and tear while allowing for easy maintenance.
• Steel-Reinforced Hoses: The motors and overload lines are protected by steel-reinforced hoses, which safeguard the cables from potential damage caused by mechanical wear, impact, or environmental factors.
• Extended Cable Lifespan: The combination of concealed wires, galvanized troughs, and steel-reinforced hoses helps extend the lifespan of the crane’s cables, ensuring long-term reliability and reducing maintenance needs.

These design features come together to make the QZ Double Girder Overhead Crane with Grab Bucket a highly efficient, safe, and durable solution for bulk material handling in cement plants and other industries.

Technical Specifications

The QZ Double Girder Overhead Crane with Grab Bucket is designed to meet the demanding needs of cement plants and similar industries. Its technical specifications are tailored to ensure efficiency, safety, and reliable performance in heavy-duty operations.

Dimensions & Capacities

• Span: 31.5 meters
  The crane’s 31.5-meter span allows it to cover a large area, making it suitable for wide plant layouts and ensuring efficient material handling across the plant floor.
• Lifting Height: 18 meters
  With a lifting height of 18 meters, the crane can reach elevated storage areas, providing flexibility in moving materials to and from high places, such as silos or storage bins.
• Lifting Capacity: 10 tons
  The crane is designed to lift up to 10 tons, making it ideal for handling heavy materials like ores, slag, and coal commonly found in cement plants. The robust lifting capacity ensures it can handle the high demands of bulk material transport.

Speed Specifications

• Lifting Speed: 29 m/min
  The 29-meter-per-minute lifting speed enables the crane to quickly move materials up and down, reducing waiting times and increasing overall throughput. This speed is critical in environments like cement plants, where quick handling of bulk materials is necessary to maintain efficiency.
• Main Crane Traveling Speed: 89 m/min
  The main crane moves at 89 meters per minute, ensuring fast travel across the plant. This speed is essential for covering large areas quickly, reducing downtime between material handling tasks and improving overall operational flow.
• Trolley Traveling Speed: 45.6 m/min
  The trolley’s speed of 45.6 meters per minute allows for smooth and precise positioning of the grab bucket, ensuring accurate placement of materials in the right locations. It also reduces the time required to load and unload bulk materials.

Duty Class (A6)

• The A6 duty class indicates that the crane is designed for medium to heavy-duty operations. This classification is based on the frequency of use and the nature of the tasks the crane is expected to handle.
• Alignment with Cement Plant Needs: Cement plants operate with a high demand for continuous material handling, and the A6 duty class ensures that the crane can withstand the heavy and frequent loads typical in these environments. It is built to perform efficiently in demanding, high-cycle operations without compromising safety or reliability.

Control System

• Cabin Control: The crane is operated using cabin control, which gives the operator a direct, clear view of the working area. This enhances both safety and precision while handling materials.
• Operator Safety & Ease of Use: The cabin control system allows for comfortable operation in various environmental conditions. It provides the operator with full control over the crane’s movements, reducing the likelihood of errors or accidents. The clear visibility from the cabin ensures that operators can handle materials safely, even in complex or busy areas.
• Improved Efficiency: The cabin control system also contributes to faster and more efficient operations, as the operator can easily position the crane and grab bucket exactly where needed, minimizing delays and maximizing the flow of materials.

These technical specifications ensure that the QZ Double Girder Overhead Crane with Grab Bucket provides reliable, efficient, and safe operation in cement plants, meeting both the demanding workload and operational requirements of bulk material handling.

Advantages of the QZ Double Girder Overhead Crane

The QZ Double Girder Overhead Crane with Grab Bucket offers numerous advantages that make it a top choice for cement plants and other industries. These advantages include its high efficiency, durability, versatility, and safety features.

Efficiency

• High Lifting Speeds: The crane’s 29 m/min lifting speed and 89 m/min traveling speed ensure fast material handling, reducing downtime and improving overall operational efficiency. This is especially crucial in environments like cement plants, where time is of the essence.
• Stable Operation: The double girder structure provides enhanced stability, allowing the crane to handle heavy loads smoothly without compromising its performance. This stability is vital for bulk material handling, ensuring the crane performs consistently under demanding conditions.

Durability

• Long Service Life: The QZ Double Girder Overhead Crane is built to last. Its durable materials and protective features, such as steel-reinforced hoses and concealed cables, reduce wear and tear from daily use.
• Cable Protection: The crane’s cable management system, which includes galvanized wire troughs and reinforced hoses, protects the cables from damage. This ensures the crane operates smoothly for a longer period, reducing the need for frequent repairs or replacements.

Versatility

• Ideal for Heavy-Duty Lifting: With a 10-ton lifting capacity, the crane is perfect for industries like cement plants, where heavy bulk materials like coal, slag, and sand need to be moved frequently. It also serves industries like metallurgy and coal mining.
• Multiple Applications: The crane’s versatile design allows it to perform both indoor and outdoor material handling, making it suitable for various plant environments. Whether used in confined workshops or expansive outdoor areas, this crane is up to the task.

Safety

• Protected Wiring System: The crane is equipped with a safe and protected wiring system. Cables and wires are concealed to prevent accidental damage, ensuring operator safety and reducing the risk of electrical faults.
• Reduced Maintenance Costs: The protective features, such as steel-reinforced hoses and organized cable management, prevent damage and minimize maintenance needs. This reduces downtime and helps keep operational costs low.

In summary, the QZ Double Girder Overhead Crane with Grab Bucket offers outstanding efficiency, durability, versatility, and safety. These advantages make it an excellent choice for cement plants and other heavy industries requiring reliable and high-performance material handling equipment.

Applications in Cement Plants

The QZ Double Girder Overhead Crane with Grab Bucket is specially designed for efficient and reliable bulk material handling in cement plants. Its robust design and powerful features make it a versatile solution for a wide range of tasks within the plant.

Bulk Material Handling

The crane excels at loading and unloading bulk materials, which are essential in cement production. It can handle heavy materials such as:

• Coal – Used as a fuel source in cement kilns, coal is moved efficiently by the crane’s grab bucket.
• Slag – A byproduct from the cement-making process, slag is easily transported to disposal or storage areas.
• Ores – Often used in the production of cement additives, ores are moved from storage to processing areas with speed and precision.
• Sand – A key material in cement, sand is handled efficiently for batching and mixing processes.

The crane’s grab bucket allows it to handle these materials quickly, minimizing downtime and ensuring that the plant operates smoothly.

Workshops & Outdoor Use

One of the major advantages of the QZ Double Girder Overhead Crane is its versatility for both indoor and outdoor operations.

• Indoor Operations: The crane is ideal for use in workshops or warehouses within the cement plant, where space is often limited and heavy-duty material handling is required. Its design ensures that it can navigate confined areas while still lifting heavy loads.
• Outdoor Use: Thanks to its sturdy construction and weather-resistant features, this crane is also suitable for outdoor use. Whether it's used to move materials on open plant grounds or for stockpiling and loading in outdoor yards, the crane performs reliably under various environmental conditions.

This dual capability makes the crane an excellent investment for cement plants, offering flexibility for different areas within the plant.

Optimizing Workflow

The QZ Double Girder Overhead Crane plays a crucial role in optimizing workflow within cement plants by streamlining material handling operations.

• Minimizing Downtime: The crane’s high lifting and traveling speeds, coupled with its heavy lifting capacity, ensure that materials are moved efficiently from one area to another without unnecessary delays.
• Improving Safety and Precision: The cabin control system allows the operator to maneuver the crane with precision, ensuring that materials are loaded and unloaded safely and accurately. This reduces the risk of accidents and ensures that operations run smoothly.
• Boosting Efficiency: By automating the material handling process, the crane reduces the need for manual labor and increases overall plant productivity. Its ability to handle a variety of bulk materials with ease contributes directly to increased operational efficiency.

In summary, the QZ Double Girder Overhead Crane with Grab Bucket enhances overall plant operations by improving material handling speed, safety, and precision. Whether used indoors or outdoors, it ensures that cement plant processes run smoothly and efficiently.

Safety Features

The Grab Bucket Overhead Crane is designed with multiple safety features to ensure safe operation in challenging environments like cement plants.

Cable and Wiring Protection

• Preventing Human-Caused Damage: The crane is built with a protected wiring system to minimize the risk of accidental damage caused by human error or environmental factors. Cables are concealed within the structure, reducing exposure to physical impact and wear.
• Long-Term Safe Operation: This system helps maintain the crane’s performance over a longer period, ensuring that the crane operates reliably and safely without frequent maintenance issues or breakdowns.

Overload Protection

• Ensuring Safe Operation Under Heavy Loads: The crane is equipped with overload protection systems that prevent it from being operated beyond its capacity. This feature helps to avoid mechanical failures or accidents when lifting heavy materials.
• Automatic Shutoff: In case the load exceeds the rated capacity, the crane will automatically shut off or alert the operator, ensuring the safety of both the operator and the equipment.

Operator Safety

• Cabin Control: The crane operates via a cabin control system, allowing the operator to have full visibility of the working area. The cabin provides a safe and comfortable environment, keeping the operator protected from potential hazards in the plant.
• Enhanced Precision and Safety: With the cabin control, operators can move the crane with accuracy, ensuring precise positioning of the grab bucket and reducing the risk of accidents or mishandling.

Conclusion

The 10 ton Double Girder Overhead Crane with Grab Bucket is a highly efficient and durable solution designed to meet the demanding bulk material handling needs of cement plants.

• Key Features: This crane offers impressive lifting capacities, high lifting and traveling speeds, and a stable double girder structure, making it ideal for handling heavy materials like coal, slag, and sand.
• Safety and Durability: With safety features like cable protection, overload protection, and operator-focused cabin control, the crane ensures safe and reliable operation even under heavy-duty conditions.
• Efficiency for Demanding Industries: Its versatility and high-performance capabilities make it well-suited for bulk material handling in cement plants, metallurgy, and other heavy industries.

In conclusion, the Grab Bucket Overhead Crane is a reliable, efficient, and safe material handling solution that optimizes workflow and ensures the smooth operation of cement plants and similar industrial applications.

If you're looking to enhance material handling efficiency and safety at your cement plant, the 10 ton Double Girder Overhead Crane with Grab Bucket is the ideal solution. With its high lifting capacity, reliable performance, and advanced safety features, it is perfectly suited to meet the heavy-duty demands of your operation.

Don’t miss out on the opportunity to streamline your bulk material handling and improve overall plant efficiency.Contact us today for a consultation or to request a detailed quote for your specific needs.Our team of experts is ready to provide tailored advice and guide you through the process of selecting the perfect crane for your plant.