Rail-Mounted Gantry Crane for Container Handling

Efficiently lifts and moves containers in ports, rail yards, and logistics hubs, ensuring high capacity, speed, and precision.

Rail-Mounted Gantry Cranes (RMG)

What is a Rail-Mounted Gantry Crane?

A Rail-Mounted Gantry (RMG) Crane is a type of heavy-duty crane that runs on fixed rails, enabling it to move along a designated path. This design is particularly useful in environments where space is limited, such as port terminals, intermodal rail yards, and logistics hubs, where high-efficiency container handling is crucial.

RMG cranes are designed specifically for lifting, transporting, and stacking shipping containers. Their rail-mounted system provides superior stability and precision, making them essential in busy, high-traffic locations. With the ability to handle heavy loads, RMG cranes maximize both space utilization and operational efficiency in container yards.

Why Choose a Rail-Mounted Gantry Crane?

Rail-Mounted Gantry Cranes offer several compelling reasons for their widespread use in container handling operations. Below are the key benefits that make them the preferred choice:

High Capacity

• Typically capable of lifting between 30 to 50 tons, RMG cranes are designed to handle large, heavy containers.
• Customizable options can increase load capacity, catering to ports or terminals that deal with especially heavy or oversized containers.

Exceptional Efficiency

• High lifting speeds and fast traveling capabilities reduce container handling time.
• These cranes help improve throughput, minimizing delays and ensuring efficient operation during peak demand periods.

Stability

• The rail-mounted design ensures stability, even when handling large or heavy containers.
• This is particularly important in high-wind conditions or when lifting oversized cargo, reducing risks of accidents and improving safety.

Precision in Container Handling

• Advanced control systems allow RMG cranes to position containers accurately, ensuring smooth stacking and retrieval.
• This precision reduces the risk of damage to both the crane and the containers, enhancing overall operational safety.

Space Efficiency

• RMG cranes are ideal for container yards with limited space. Their ability to stack containers higher and more efficiently means that available space is used to its fullest potential.
• This space-saving capability maximizes storage capacity in high-traffic ports or rail yards.

Durability in Harsh Environments

• Designed to withstand harsh environmental conditions, RMG cranes are highly durable.
• They perform well in extreme weather, from heavy rainfall to high winds, and even in coastal areas where saltwater corrosion is a concern.

In summary, Rail-Mounted Gantry Cranes (RMG) are a critical component of modern container handling systems. Their high capacity, efficiency, stability, and precision make them the ideal solution for ports, intermodal rail yards, and logistics hubs. RMG cranes ensure optimal use of space and can operate in challenging conditions, providing long-term reliability and superior performance in container logistics.

Key Features of Rail-Mounted Gantry Cranes

Load Capacity: High-Performance for Heavy Lifts

Rail-Mounted Gantry (RMG) cranes are designed for heavy-duty operations, with a typical load capacity ranging from 30 to 50 tons. This capacity range allows them to handle large shipping containers and heavy cargo with ease, making them ideal for use in busy ports and intermodal rail yards.

The importance of load capacity cannot be overstated when it comes to container handling efficiency. RMG cranes with higher load capacities can lift multiple containers or oversized loads in a single operation, reducing the number of lifts required and optimizing throughput. For ports that deal with containers of varying sizes and weights, customizable load options ensure the crane can meet specific needs without compromising performance. Whether you’re handling standard shipping containers or heavier, bulkier cargo, an appropriately rated RMG crane will ensure reliable and efficient lifting.

Span and Lifting Height: Maximizing Storage Efficiency

The span (18-35m) and lifting height (12.3-21m) of an RMG crane play a critical role in its ability to handle containers efficiently in a limited space.

• Span: The span refers to the width of the crane’s reach, determining how many rows of containers the crane can lift and move at a time. A wider span allows for the simultaneous handling of multiple containers across different rows, increasing operational efficiency.
• Lifting Height: The lifting height determines how high the crane can stack containers. Higher lifting capacity enables more compact stacking, allowing for better use of vertical space and maximizing storage density within container yards. This feature is essential for high-volume terminals where storage space is at a premium.

Together, these dimensions improve container stacking efficiency, making it easier to manage inventory and optimize space within a storage yard. By tailoring the span and lifting height to suit the specific needs of a port or terminal, RMG cranes can achieve maximum storage density and operational efficiency.

Traveling Speeds: Fast, Smooth, and Precise Operations

The traveling speeds of an RMG crane are crucial for minimizing handling time and maximizing operational throughput.

• Crane Running Speed: With speeds ranging from 42 to 50 m/min, the crane can quickly travel along its track to pick up and deliver containers, ensuring minimal downtime between tasks.
• Trolley Running Speed: The trolley, which holds the container, operates at speeds between 45 and 56 m/min, allowing for fast container positioning. This is especially important when working with multiple containers and minimizing the time spent on each lift.
• Lifting Speed: The lifting speed ranges from 9.2 to 12.5 m/min, ensuring the crane can lift containers quickly without compromising precision. This speed, when combined with the efficient travel speeds, supports high-volume container handling, reducing bottlenecks and increasing overall throughput.

The combination of these speeds ensures that the crane can handle large volumes of containers in a short amount of time, helping ports and terminals meet tight schedules and improve their overall operational performance.

Work Duty and Customization: Tailored to Your Needs

RMG cranes are designed with flexibility to meet the varying needs of different operations. The work duty rating of an RMG crane typically falls within the range of A6 to A8, indicating its capacity for sustained, heavy-duty operations. The work duty rating reflects how frequently the crane is expected to operate at full capacity and how well it can handle long hours of continuous use.

• A6: Moderate duty, ideal for terminals with lower container volumes.
• A8: Heavy-duty, designed for high-volume operations with frequent, intensive use.

Additionally, RMG cranes offer customizable design features to tailor the crane for specific operational requirements. Whether it’s adjusting the crane’s span, lifting height, or load capacity, the crane can be custom-built to meet the specific needs of the port or terminal. Tailored designs ensure that the crane operates at peak performance levels, regardless of workload or environment.

In summary, the key features of Rail-Mounted Gantry Cranes, including their high load capacity, adjustable span and lifting height, fast traveling speeds, and customizable work duty ratings, make them the ideal solution for maximizing efficiency in container handling operations. These features provide both flexibility and precision, ensuring that each crane is perfectly suited to its operational environment.

RMG Crane Mechanisms and Technology

Lifting Mechanism: Optimal Hoisting for Container Handling

The lifting mechanism is a critical component of an RMG crane, responsible for the hoisting and lowering of containers. There are two primary types of hoisting systems used in these cranes: wire rope drum and telescopic hoisting mechanisms. Each has unique benefits that directly impact the efficiency of container handling.

Wire Rope Drum Mechanism

• In this system, a wire rope is wound around a drum, which is then used to lift and lower containers. This system is commonly used due to its simplicity and reliability.
• Benefits: Wire rope drum mechanisms are durable, cost-effective, and offer a smooth lifting process. They are ideal for handling standard loads and are less prone to wear over time.

Telescopic Hoisting Mechanism

• This system uses a telescopic structure that can extend and retract, allowing for more flexibility in container handling, especially for varying container sizes.
• Benefits: Telescopic hoists are perfect for lifting containers of different heights and allow for better reach. They provide more precise control and are beneficial when handling oversized or heavy cargo.

Both systems are designed to ensure efficient, safe, and smooth lifting, but the choice between the two depends on the specific operational needs of the terminal. Wire rope drum systems are more common in ports with regular-sized containers, while telescopic systems offer the flexibility needed for diverse lifting tasks.

Running Mechanism: Smooth Operation, Every Time

The running mechanism in an RMG crane is responsible for moving the crane along its rail track and positioning the trolley to lift and transfer containers. This system involves several key components, each contributing to the crane's smooth and continuous operation:

DC/AC Motors

• DC motors provide smooth, controlled movement with excellent speed regulation, often used in applications requiring fine adjustments.
• AC motors, on the other hand, are more energy-efficient and can handle higher loads, making them ideal for long-term, high-duty operations.

Gear Couplings

• Gear couplings connect the motor to the wheels or trolley, transferring power smoothly. They are designed to absorb any shock or vibration, ensuring the crane operates without jerky movements.

Brakes

• Brakes are a critical safety feature that ensure the crane can stop quickly and safely when needed. The brakes are designed for durability and reliability, preventing accidents during sudden stops.

The combination of DC/AC motors, gear couplings, and brakes ensures that the crane can move efficiently while maintaining smooth, continuous operation even under heavy loads. This contributes to overall safety, minimizing the risk of accidents and increasing operational uptime.

Electrical and Control Systems: Precision and Safety

The electrical and control systems of an RMG crane are designed to optimize both performance and safety. Modern RMG cranes are equipped with advanced Programmable Logic Controller (PLC) systems, safety sensors, and real-time monitoring capabilities, which together ensure precise operation and security during container handling.

PLC Controls

• The PLC is the brain of the crane’s control system, allowing for precise and automated operations. It enables the crane to perform complex movements and tasks without manual intervention, improving accuracy and speed.

Safety Sensors

• RMG cranes are equipped with various safety sensors that detect obstacles, ensure load stability, and prevent overloading. These sensors help prevent accidents and protect both personnel and equipment during operation.

Real-Time Monitoring Systems

• These systems provide live feedback on crane performance, load status, and potential safety issues. Operators can monitor the crane’s performance in real-time, making it easier to adjust settings, identify maintenance needs, and ensure optimal operation.

Together, these advanced systems offer enhanced precision, safety, and performance. Operators can work more efficiently, while safety features minimize risks and downtime.

Power Supply System: Consistent and Efficient Energy Flow

An efficient power supply system is essential for the smooth operation of an RMG crane. There are two main systems used to ensure uninterrupted power during crane operation:

Conductor Bar Systems

• Conductor bars are mounted along the crane's rail path and provide a continuous flow of electricity to power the crane's motors and controls. These systems are reliable and provide stable power, making them ideal for high-duty applications.

Cable Reel Systems

• Cable reels allow the crane to move along its track while maintaining a constant power supply. As the crane travels, the reel automatically adjusts the length of the cable, preventing tangles or damage. This system is often used for cranes that need to cover long distances.

Both power supply systems are designed for maximum efficiency, ensuring that the crane can perform optimally without interruptions. By delivering a steady flow of power, these systems support continuous operations, even during the most demanding tasks.

In summary, the mechanisms and technology of Rail-Mounted Gantry Cranes—including their lifting systems, running mechanisms, electrical controls, and power supply solutions—are engineered for maximum efficiency, safety, and precision. These components work together seamlessly to ensure smooth, reliable operation, enhancing overall performance in container handling tasks.


 

Safety and Performance Features

Comprehensive Safety Features

Safety is a top priority for Rail-Mounted Gantry (RMG) cranes, and they are equipped with a variety of advanced safety mechanisms to ensure the protection of personnel, equipment, and the containers being handled. These features work together to minimize risks and keep operations smooth and accident-free.

• Anti-Sway Systems: RMG cranes are equipped with anti-sway systems designed to minimize container swinging during lifting, travel, and positioning. This is especially important for sensitive or high-value cargo, where excessive swaying could cause damage. The system uses sensors and control algorithms to detect sway and automatically adjust the crane's movements, ensuring a steady, controlled lift.
• Buffer Mechanisms and Bumpers: Buffers and bumpers are installed to prevent physical damage to the crane and containers by absorbing the impact of sudden stops or movements. These components are critical in ensuring that the crane doesn't damage itself or its surroundings, especially when moving in tight spaces or when handling large volumes of containers.
• Safety Sensors: Various safety sensors monitor the crane’s operational environment. These sensors can detect obstacles in the crane’s path, the position of containers, and even overload conditions. The sensors automatically trigger alerts or shut down operations to prevent potential accidents, ensuring that the crane operates within its safe parameters.

These combined safety features ensure that accidents are prevented, minimizing downtime and maintenance costs while enhancing operator safety.

Performance-Driven Features

RMG cranes are designed for high-performance operations, allowing for fast, accurate container handling with minimal downtime. The performance-driven features of RMG cranes are built to improve operational efficiency, throughput, and precision.

• High-Speed Operations: RMG cranes are capable of high-speed movements, with speeds ranging from 42-50 m/min for crane running and up to 56 m/min for trolley movement. This allows the crane to move large numbers of containers quickly and efficiently, reducing waiting times between lifts and optimizing the overall terminal throughput.
• Reduced Downtime: Through the integration of robust safety systems, predictive maintenance features, and real-time performance monitoring, RMG cranes are designed to operate with minimal downtime. The advanced control systems continuously monitor the crane's health, identifying potential issues before they lead to failure. As a result, routine maintenance is planned and executed to avoid unplanned shutdowns.
• High Precision in Stacking Containers: The combination of precise lifting systems, real-time position feedback, and anti-sway technology ensures that containers are stacked with high accuracy. This precision not only improves operational efficiency but also maximizes available storage space within container yards. The ability to handle containers accurately and quickly reduces the risk of misstacking and allows for better space utilization.

These performance-driven features ensure that the crane operates at peak performance, handling more containers in less time and with greater accuracy, all while minimizing downtime and maintenance costs.

Advanced Control Systems: Remote & Automated Control

The control systems of an RMG crane are designed to offer maximum flexibility, safety, and precision. By incorporating remote control operations, automated systems, and real-time monitoring, these systems significantly enhance both crane performance and operational safety.

• Remote Control Operations: RMG cranes are often equipped with remote control capabilities, allowing operators to control the crane from a safe distance. This is especially beneficial in reducing operator exposure to risks in busy or hazardous environments. Operators can manage container handling tasks without being in close proximity to moving equipment, improving overall safety.
• Automated Systems: Automation is becoming increasingly prevalent in modern RMG cranes. Automated systems enable the crane to perform routine tasks such as positioning, lifting, and stacking containers without human intervention. This helps improve consistency, reduces the chance of human error, and speeds up operations. These systems can also be programmed to optimize crane movements based on real-time data and operational needs.
• Real-Time Performance Monitoring: The real-time monitoring systems provide operators with continuous updates on crane performance, load status, and any potential issues. These systems allow operators to make informed decisions based on current data, ensuring that the crane operates efficiently and safely. Monitoring also enables predictive maintenance, where data is used to forecast wear and tear and schedule timely servicing to avoid unplanned downtime.

By integrating remote and automated control systems, RMG cranes offer improved safety, efficiency, and operational insight, making container handling faster, safer, and more precise.

In conclusion, the safety and performance features of Rail-Mounted Gantry Cranes, including advanced safety systems, high-speed performance, precision in stacking, and cutting-edge control technologies, make them an essential component in modern container terminals. These features work together to provide a safer, more efficient, and more reliable solution for high-volume container handling.

Applications of Rail-Mounted Gantry Cranes

Port Container Terminals: Streamlining Ship-to-Shore Operations

In port container terminals, RMG cranes play a critical role in facilitating the unloading and loading of containers between ships and the terminal yard. Their ability to handle large volumes of containers with high precision and speed makes them an essential component of any busy port operation.

• Unloading Containers from Ships: RMG cranes are designed to handle containers directly from the ship, using their precise lifting mechanisms to safely lower cargo onto trucks or storage areas. The anti-sway systems ensure containers are unloaded with minimal swinging, which is especially crucial for managing valuable or fragile cargo.
• Efficient Transportation to Storage or Other Systems: After containers are unloaded from vessels, RMG cranes swiftly transport them to storage areas or directly onto trucks, trains, or other transport systems for further distribution. Their high-speed operation and precise positioning capabilities make the entire process more efficient, ensuring that containers move quickly through the terminal, reducing delays and wait times for ships.

In high-traffic port container terminals, the need for speed, accuracy, and operational safety is paramount. RMG cranes meet these requirements by enabling quick turnover of containers, reducing downtime, and keeping operations running smoothly.

Intermodal Rail Yards: Optimizing Rail Transport

RMG cranes are integral to intermodal rail yards, where they facilitate the transfer of containers between different transport modes, such as from trains to trucks or vice versa. Their ability to handle containers quickly and efficiently makes them key to optimizing the flow of goods in rail-based logistics systems.

• Transfer Between Trains and Trucks: At intermodal rail yards, RMG cranes move containers from railcars to trucks, enabling seamless intermodal transport. This process is crucial for maximizing the efficiency of rail transport, as it reduces the time spent loading and unloading cargo. With customizable lifting heights and span widths, RMG cranes are versatile enough to work with various container sizes and railcar types.
• Boosting Rail Transport Efficiency: Rail transport, while highly efficient for long-distance cargo movement, requires efficient handling at transfer points. By using RMG cranes, rail yards can optimize container transfers, ensuring that containers are moved quickly and with minimal manual intervention. This automation reduces bottlenecks and ensures smooth transitions between transport modes, improving overall logistics productivity.

RMG cranes are indispensable for intermodal logistics, where speed and accuracy in handling containers can directly impact the efficiency of the entire transport network.

Container Storage Yards and Freight Terminals: Maximizing Space and Productivity

In container storage yards and freight terminals, RMG cranes are responsible for stacking and retrieving containers, maximizing available space and ensuring efficient throughput. Their ability to handle large volumes of containers quickly and safely is essential for maintaining a high level of productivity in these busy areas.

• Efficient Stacking and Retrieval: RMG cranes are designed to stack containers vertically in the yard, utilizing their large span and lifting height to maximize the use of vertical space. Containers can be stacked to great heights without the risk of instability or damage, ensuring optimal space utilization. In addition, the cranes can efficiently retrieve containers as needed, allowing for smooth operations with minimal delays.
• Improving Storage Capacity and Throughput: By efficiently stacking containers, RMG cranes can increase the storage capacity of the terminal. Their ability to handle containers with high precision means that storage areas can be organized more effectively, reducing the likelihood of misstacked or incorrectly placed containers. This leads to improved throughput and faster container retrieval for shipping, increasing overall terminal efficiency.
• Boosting Terminal Productivity: With high-speed movement and automated systems, RMG cranes can handle containers at a rapid pace, ensuring that the terminal operates at its maximum capacity. The continuous flow of containers into storage, along with the smooth retrieval process, allows terminals to achieve high turnover rates and reduce turnaround times for incoming and outgoing shipments.

In container storage yards and freight terminals, the efficiency of RMG cranes is crucial for maintaining high levels of productivity, maximizing storage capacity, and improving the speed of operations.

In summary, Rail-Mounted Gantry Cranes are highly versatile and essential in various applications within the logistics and transport sectors. Their ability to streamline ship-to-shore operations, facilitate intermodal rail transfers, and maximize storage and productivity in container yards makes them a key piece of equipment in modern port terminals, intermodal rail yards, and freight facilities. These cranes contribute to the smooth, efficient flow of containers and goods, ensuring that global trade remains fast and reliable.

Customization Options for Your RMG Crane

Tailored Solutions: Building the Right Crane for Your Operations

Every container handling operation is unique, and Rail-Mounted Gantry (RMG) cranes can be fully customized to meet the specific demands of different ports, rail yards, and terminals. Customization ensures that the crane is optimized for the specific operational requirements of the site, improving efficiency, safety, and overall performance.

• Crane Span: The span of the crane is a critical factor in determining how much space it can cover while lifting containers. RMG cranes can be customized with span widths ranging from 18 to 35 meters, depending on the layout of the terminal or rail yard and the size of the containers being handled. A wider span may be required for larger container stacks or if the crane needs to reach over multiple rail tracks or storage lanes.
• Lifting Height: The lifting height is another customizable feature that directly impacts the stacking and storage capacity of the crane. RMG cranes can be designed with lifting heights between 12.3 meters and 21 meters, allowing for more efficient stacking of containers in tight storage spaces. This feature is essential for optimizing vertical space, which is particularly important in high-density terminals where space is at a premium.
• Load Capacity: Depending on the type of containers and the volume of goods being handled, the load capacity of the crane can be tailored to meet the demands of heavy-duty operations. RMG cranes typically offer load capacities ranging from 30 to 50 tons, but can be customized for heavier lifts when needed. A higher load capacity is essential for handling larger or more specialized containers, such as those carrying oversized or high-value cargo.

Customizing these key features ensures that your RMG crane will be capable of handling the unique demands of your terminal, improving throughput and operational efficiency.

Consultation and Engineering Support: Partnering for Success

Designing a tailored RMG crane requires in-depth collaboration between the client and the engineering team. Our consultation and engineering support services ensure that the crane design fits seamlessly with your operational needs, maximizing efficiency and safety.

• Collaborative Design Process: Our engineering team works closely with you to understand the specific requirements of your terminal or rail yard. Whether you need a crane with increased lifting height for better stacking capacity, a wider span to cover more tracks, or a higher load capacity for heavy-duty lifts, our engineers will design a crane that meets your needs. The collaborative process ensures that every aspect of the crane is optimized for your operation.
• Site-Specific Solutions: We take into account the specific site conditions—such as the layout of your terminal, the size of containers, and the environment in which the crane will operate. This site-specific approach ensures that the crane will perform optimally and safely in your unique working conditions. Whether it’s dealing with tight spaces, rough terrains, or high winds, we design cranes that can handle it all.
• Ongoing Support: Beyond the initial consultation and design phase, we provide ongoing engineering support to ensure the crane’s performance throughout its lifecycle. Our team is always available for modifications, upgrades, and optimization as your operational needs evolve.

By working closely with you, our engineering team ensures that your custom RMG crane will be perfectly suited for your needs, delivering improved productivity, safety, and reliability from day one.

In conclusion, the customization options for RMG cranes allow clients to tailor the crane to their specific operational needs, ensuring it meets the demands of container handling with maximum efficiency. From adjusting crane span and lifting height to selecting the right load capacity, the crane can be configured to match the unique characteristics of your site. With consultation and engineering support at every stage, we ensure that the crane design process is seamless, and the final product delivers exceptional performance in your operations.

Recent Projects and Case Studies

Case Study 1: 45-Ton RMG Crane for Logistics Company in Kazakhstan

Client’s Needs: A major logistics company in Kazakhstan required an RMG crane to handle containers at a remote intermodal rail yard. The challenge was to design a crane capable of lifting heavy containers (up to 45 tons) while also being adaptable to extreme weather conditions and the variable container sizes frequently encountered in the region.

Key Requirements:

• High load capacity for heavy and oversized containers
• Adaptability to harsh environmental conditions (high winds, extreme cold temperatures)
• Fast and precise container handling for optimizing rail yard throughput
• Durability and low maintenance in a harsh operational environment

The Solution: Our engineering team worked closely with the client to design a custom 45-ton RMG crane, featuring:

• Load Capacity: Tailored to lift up to 45 tons, meeting the high-demand nature of the client’s operations.
• Span and Lifting Height: Customized to cover a broader operational area with a wider span and sufficient lifting height, ensuring the crane could handle both standard and oversized containers.
• Durability Enhancements: Incorporation of corrosion-resistant coatings and weatherproofing materials ensured that the crane could operate effectively in the extreme cold temperatures and harsh conditions of the region.
• Efficiency Features: Integrated anti-sway systems, precise PLC controls, and high-speed operation to reduce container handling time and increase throughput.

Project Outcome:

• The custom 45-ton RMG crane increased the yard’s capacity for heavy lifts and optimized the handling of containers across different transport modes.
• By focusing on durability and efficiency, the crane minimized downtime and operational costs.
• The project was completed on time, and the crane continues to perform well, significantly boosting the client’s operational efficiency.

Case Study 2: Custom RMG for Container Yard in South Africa

Client’s Needs: A container yard in South Africa required an RMG crane solution capable of handling heavy, oversized cargo. The client’s main challenge was the need to transport containers with diverse weights and dimensions, including very large and bulky items that demanded specialized lifting solutions.

Key Requirements:

• Handling oversized containers and heavy cargo
• Increased reach and lifting height to manage large stacking in a limited space
• Flexibility to adapt to different container types and sizes
• High-speed performance for reducing turnaround times in a busy terminal

The Solution: Our engineering team designed a custom RMG crane with specific features tailored to meet these complex requirements:

• Heavy-Duty Load Capacity: The crane was designed to lift up to 60 tons, well above the initial client specification, ensuring it could handle oversized cargo without compromising safety or stability.
• Extended Reach and Height: To facilitate the storage of large containers, the crane was equipped with a wider span and an increased lifting height, enabling it to stack containers at greater heights and reach more difficult areas in the yard.
• Versatility: The crane was built with adjustable lifting mechanisms to accommodate different container sizes, ranging from standard to specialized loads.
• Speed and Efficiency: Featuring advanced automation and high-speed operation, the crane significantly reduced the time spent moving and stacking containers, thus enhancing yard productivity.

Project Outcome:

• The custom crane design enabled the client to efficiently handle oversized cargo, improving their yard’s operational capabilities.
• With the extended reach and increased lifting height, the crane optimized space utilization in the yard, allowing for higher container stacking.
• The crane’s high-speed performance and automation features streamlined operations, resulting in improved turnaround times and higher productivity for the terminal.

Conclusion: Both case studies demonstrate how customized RMG cranes can meet highly specific client needs, from heavy-duty lifts in challenging environments to specialized cargo handling in container yards. By tailoring each design to suit operational requirements, our cranes ensure efficiency, safety, and reliability, allowing our clients to stay ahead of the competition in container handling and logistics.

How to Buy an RMG Crane

Request a Quote: Getting Started

The process of purchasing a Rail-Mounted Gantry (RMG) crane begins with understanding your specific needs and requesting a quote. This step is essential for receiving an accurate and customized proposal that meets your operational requirements.

Step-by-Step Guide:

Identify Your Needs: To ensure we provide the best solution, begin by assessing the following:

• Load Capacity: Determine the maximum weight the crane needs to lift, typically ranging from 30 tons to 50 tons or higher, depending on the nature of your operations.
• Crane Span: Specify the distance the crane will need to cover, based on the layout of your terminal or rail yard. Typical spans range from 18 meters to 35 meters.
• Lifting Height: Understand the height required to stack containers or handle oversized cargo. Heights can vary between 12.3 meters and 21 meters, but adjustments can be made depending on your needs.
• Work Duty: Consider the crane’s work duty cycle, whether it's light or heavy-duty, to ensure it suits the intensity of your operations.

Submit Your Request: Once you have these specifications, contact our sales or customer support team. Provide these details, along with any specific requests or customization needs. You can do this via:

• Email or phone inquiry
• Online form submission on our website (for quicker response)

Receive Your Quote: Our team will prepare a tailored quote based on the provided requirements. This will include the crane’s price, features, delivery timeline, and any additional services or warranties.

Delivery and Installation: From Order to Operation

After receiving and approving your quote, the next phase is delivery and installation of your RMG crane. This is an important step to ensure the crane is set up and operational as quickly as possible.

Timeline Overview:

Manufacturing and Delivery (4-8 weeks): Once the order is confirmed, we begin manufacturing the crane to your specifications. Manufacturing typically takes 4 to 8 weeks, depending on the complexity and custom features requested. After production, the crane is carefully packaged and shipped to your location.

Installation (1-2 weeks): Upon arrival, our experienced installation team will begin the process of assembling and installing the crane on-site. This can take 1 to 2 weeks, depending on the size and complexity of the crane and the installation site.

Commissioning (2-3 days): After installation, the crane undergoes a full commissioning process, which includes:

• Testing the crane’s lifting capacity, speed, and control systems.
• Ensuring safety features such as anti-sway systems and sensors are fully operational.
• Providing operator training to ensure safe and efficient crane operation.

Final Inspection and Handover: A thorough inspection ensures that everything is functioning correctly. The crane is then handed over to your team with full documentation, including operational manuals, safety guidelines, and maintenance instructions.

After-Sales Support and Maintenance: Ensuring Longevity

To maximize the life and performance of your RMG crane, we offer comprehensive after-sales support and maintenance services.

Service Agreements:

• Annual Maintenance Contracts (AMC): We offer AMCs to ensure your crane stays in optimal working condition. These agreements cover regular inspections, preventive maintenance, and timely repairs to avoid unexpected downtime.
• Routine Inspections: Annual or semi-annual inspections help identify and address minor issues before they become major problems. This includes checking:

• Electrical systems
• Structural integrity
• Mechanical components
• Safety systems

Ongoing Maintenance Options:

• 24/7 Support: Our customer service team is available to assist with any immediate technical or operational concerns.
• Spare Parts Supply: We provide genuine spare parts to ensure long-term reliability and performance.
• Upgrades and Modifications: Over time, your operational needs may change. We offer options for upgrading your crane or making modifications to accommodate new challenges or improve performance.

Long-Term Support:

• Remote Monitoring & Diagnostics: Advanced systems allow us to monitor crane performance in real-time, identifying any potential issues early on and optimizing performance remotely.
• Operator Training & Refresher Courses: To keep your team up-to-date with the latest crane technologies and safety protocols, we offer ongoing training programs to ensure operators are well-equipped to manage and maintain the crane effectively.

By following these steps—from requesting a quote to long-term after-sales support—you can ensure that your investment in an RMG crane delivers reliable, high-performance results for years to come. With comprehensive delivery, installation, and maintenance services, you will receive the full support necessary to maintain an efficient and safe crane operation at your terminal or rail yard.